Standard component system - Supports - Pad

Product catalog summary

Overview: The document provides comprehensive details on self-aligning pads, rest pads, and locating pins used in toolmaking and fixture applications. These components are essential for supporting, clamping, and positioning both machined and unmachined workpieces.

1. Specifications:
The components are made from materials such as carbon steel, stainless steel, POM, and high-performance ceramics like Cerazur. They come in various forms with specific surface treatments, including black oxidization, diamond impregnation, and polyurethane coating. Each form (C, F, K, O, P, M, E) has unique characteristics like smooth surfaces or serrations.

2. Procedures and Usage:
Self-aligning pads are used for supporting and clamping workpieces, acting as stops, supports, and thrust pads. Rest pads serve as feet for jigs and fixtures with adjustable support heights. Locating pins ensure precise positioning in reamed holes, available in cylindrical and flattened forms to suit different tolerances.

3. Advantages:
The components are designed for easy adjustment and positioning, featuring built-in O-rings to prevent contamination. Exchangeable inserts in self-aligning pads offer cost-effectiveness and versatility. Cerazur material provides high impact and bend resistance, suitable for demanding applications.

4. Technical Data:
Detailed tables list order numbers, dimensions, load ratings, and other specifications for each component type. Load ratings are specified for static loads only, with maximum values provided for each form and size.

5. Recommendations:
It is recommended to choose the appropriate form and material based on specific application requirements, such as surface protection, load capacity, and environmental conditions. Utilize hexagon socket and O-ring features for optimal adjustment and maintenance.

6. Standards and Norms:
Components adhere to standards like DIN 6320 for feet with threaded pins, ensuring they meet required mechanical and material standards for industrial applications.

7. Key Data from Tables:
Tables provide critical data such as diameter, length, thread size, and material type, essential for selecting the appropriate component for specific applications.

8. Critical Information:
Material specifications include high carbon steel and treatments like black oxidisation and hardening. Selecting the correct component form (e.g., flat face, ball end, diamond grip) is crucial based on application requirements.

Catalog excerpts

Standard component system - Supports - Pad-1

Self-aligning pads Fixture feet Clamp rests Support elements

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Standard component system - Supports - Pad-2

Drawing reference: Form C: with male thread, flattened ball, smooth. Form D: with male thread, flattened ball, with POM insert. Form F: with male thread, flattened ball, diamond grip. Form M: with male thread, flattened ball, with carbide insert. Form G: press fit, flattened ball, smooth. Form H: press fit, flattened ball, with POM insert. Form J: press fit, flattened ball, diamond grip. Form K: press fit, flattened ball, with carbide insert. Note: Self-aligning pads serve as stops, supports and thrust pads in fixture constructions. * Valid only if the minimum bore depth is observed. Ball secured...

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Standard component system - Supports - Pad-3

Order No. Form B D1 D2 D3 H Ball-Ø SW Self-aligning pads Order No. Form B D1 D2 D3 H Ball-Ø SW Order No. Form B D1 D2 D3 H Ball-Ø SW Order No. Form B D1 D2 D3 H Ball-Ø SW Order No. Form D1 D2 D3 H T Ball-Ø Receiving hole Order No. Form D1 D2 D3 H T Ball-Ø Receiving hole Load rating max. kN (static load only) Load rating max. kN (static load only) Load rating max. kN (static load only) Load rating max. kN (static load only) Load rating max. kN (static load only) Load rating max. kN (static load only) 10* Order No. Form D1 D2 D3 H T Ball-Ø Receiving hole Order No. Form D1 D2 D3 H T Ball-Ø Receiving...

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Standard component system - Supports - Pad-4

02001 Self-aligning pads swivel angle 14° and 20° M H1 T Material: Body steel. Ball rust and acid resistant steel. Form M with carbide insert. Version: Body black oxidised. Ball bright. Sample order: nlm 02001-108 Advantages: - Self-aligning pads can be swiveled. - High load forces can be absorbed. - The built-in o-ring keeps dirt and foreign particles out, which in turn guarantees reliable operation. Ball secured against rotation. Note: Self-aligning pads are used to support and clamp unmachined and machined workpieces. They also serve as stops, supports and thrust pads in fixture and toolmaking....

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Standard component system - Supports - Pad-5

Self-aligning pads Form C, flattened ball, flat face Order No. Form α D1 D2 D3 H H2 T E SW Ball-Ø Load rating max. kN (static load only) Order No. Form α D1 D2 D3 D4 H H1 H2 E T Ball-Ø SW Load rating max. kN (static load only) Form M, flattened ball, carbide steel diamond grip

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Standard component system - Supports - Pad-6

02002 Self-aligning pads with O-ring Ball secured against rotation. Sample order: nlm 02002-704X012 Note: Self-aligning pads are used to support and clamp unmachined and machined workpieces. They also serve as stops, supports and thrust pads in fixtures and toolmaking. Material: Body carbon steel. Ball: Form C, F tool steel. Form K POM. Form O stainless steel diamond impregnated. Form P stainless steel with polyurethane face. Version: Body tempered, black oxidised. Ball: Form C, F hardened, black oxidised. Form K POM ball, white. Form O surface comparable to 100 grade abrasive grit. Form P polyurethane,...

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Standard component system - Supports - Pad-7

with O-ring Order No. Form D1 D2 D3 H H1 T Ball-Ø Form C, flattened steel ball, smooth Load rating max. kN (static load only) Form F, flattened steel ball, diamond grip Order No. Form D1 D2 D3 H H1 T Ball-Ø 02002-304X012 Load rating max. kN (static load only) Form K, flattened POM ball, smooth Order No. Form D1 D2 D3 H H1 T Ball-Ø Load rating max. kN (static load only) Order No. Form D1 D2 D3 H H1 T W Ball-Ø 02002-504X012 Form O, stainless-steel ball, diamond impregnated Load rating max. kN (static load only) Form P, stainless-steel ball with polyurethane face

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Standard component system - Supports - Pad-8

02003 Self-aligning pads with O-ring and exchangeable inserts F Version: Body tempered, black oxidised. Ball hardened, bright. Inserts: Form C, F hardened, black oxidised. Form M with carbide serrations, black oxidised. Form K white. Form E hardened, bright. Form O diamond impregnated surface comparable to 100 grade abrasive grit. Form P polyurethane surface, hardness 60 Shore. Material: Body carbon steel. Ball rust and acid resistant steel. Inserts: Form C, F, M tool steel Form K POM Form E stainless steel. Form O stainless steel diamond impregnated. Form P stainless steel with polyurethane...

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Standard component system - Supports - Pad-9

with O-ring and exchangeable inserts Order No. Form D1 D2 D3 H H1 H2 T Ball-Ø 02003-217X022 Load rating max. kN (static load only) Order No. stainless steel insert Order No. Form D1 D2 D3 H H1 H2 T Ball-Ø Load rating max. kN (static load only) Order No. Form D1 D2 D3 H H1 H2 T Ball-Ø Load rating max. kN (static load only) Order No. Form D1 D2 D3 D4 H H1 H2 T Ball-Ø Load rating max. kN (static load only) Order No. Form D1 D2 D3 H H1 H2 T Ball-Ø Load rating max. kN (static load only) Order No. stainless steel insert, diamond surface Order No. Form D1 D2 D3 D4 H H1 H2 T Ball-Ø Order No. stainless...

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Standard component system - Supports - Pad-10

02004 Self-aligning pads self-righting C Material: Carbon steel. Version: Hardened, black oxidised. Note: Self-aligning pads are used to support and clamp unmachined and machined workpieces. They also serve as stops, supports and thrust pads in fixtures and toolmaking. Advantages: – The built-in O-ring prevents dirt and foreign particles from entering. – The clamping surface swivels back automatically after clamping. – High load rating and small size. Drawing reference: Form C: smooth face Form F: serrated face 1. bring gripper into position zero-point position of self-aligning pads 1) Hole for...

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Standard component system - Supports - Pad-11

02005 Self-aligning pads adjustable Material: Steel or stainless steel. Version: Steel version: Housing tempered and manganese phosphated. Nut black oxidised. Note: Ball secured against rotation. Stainless steel version: Housing tempered and electropolished. Nut bright. Order No. Form Main B D2 D3 H L E SW Ball-Ø material Load rating max. kN (static load only) Drawing reference: Form C: flattened ball, smooth Form M: flattened ball, with serrations stainless steel stainless steel stainless steel stainless steel stainless steel Order No. Form Main B D2 D3 H L E SW Ball-Ø material Load rating max....

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Standard component system - Supports - Pad-12

02006 Self-aligning pads adjustable with O-ring Form O: The abrasive diamond surface is bonded firmly to the ball. It is ideally suited to supporting smooth or slippery applications with a minimum of clamping pressure. This allows the diamond particles to get a firm grip on a very small area with minimum damage to the surface. The diamond surface offers excellent wear resistance. Advantages: The built-in O-ring holds the ball in place and keeps dirt and foreign particles out, ensuring uniform movement. Ball secured against rotation. Form P: The polyurethane surface is vulcanised firmly to the...

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