Static Mixers

Static Mixers

Static Mixers

Product catalog summary
Overview: The document provides technical specifications and benefits of static mixers used in conjunction with gear pumps to enhance the consistency and uniformity of melt feed to the die. These mixers are available in various sizes and configurations to suit different processing needs.
Specifications: Static mixers are available in sizes ranging from 1 to 4 inches in diameter, with options for six or nine element twists. The document includes detailed dimensions for each mixer size, including flange outer diameter, bolt circle, barrel diameter, and other critical measurements necessary for integration into existing systems.
Benefits: The primary benefits of using static mixers include improved consistency of melt feed, enhanced uniformity of polymer properties such as temperature, color, and viscosity flow, and a higher quality product appearance. The mixers also facilitate uniform mixing of colors and additives.
System Integration: The static mixers are designed to integrate seamlessly with existing systems using adaptors that shorten the length of the production line. This integration is crucial for maintaining efficient and effective processing.
Flow Division: The document outlines the flow division capabilities of the mixers, with the number of striations increasing exponentially with the number of elements. This feature is essential for achieving the desired level of homogenization in the polymer properties.
Technical Details: The document provides a comprehensive table of dimensions and specifications for each mixer size, including details on the mixer assembly dimensions, pump and mixer combinations, and specific part numbers for ordering.
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Catalog excerpts

Static Mixers-1

Static Mixer Improve consistency of the melt feed Improve uniformity Higher quality product appearance The static mixer is installed right after the gear pump to improve the consistency of the melt feed to the die. Static mixers come in six sizes from 1 to 4 inch diameters with six or nine element “twists.” Flow Division Number of Striation (v) Flow Division V=2 n, where n is the number of elements ADAPTORS More Uniform Homogenization of Polymer Properties temperature color viscosity flow additives Mixes Colors Uniformly Higher Quality Product Appearance System Integration with Adapter to Shorten Length of the Line GEAR PUMP SCREEN CHANGER STATIC MIXER ADAPTOR STANDS

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Static Mixers-2

Static Mixer 1/2"-13 UNC x 1/2" DP. (2) PLACES for EYEBOLTS GEAR PUMP REFERENCE TABLE BELOW FOR STANDARD PUMP AND MIXER COMBINATIONS STD. ADAPTOR PLATE, DESIGNED TO MATE PUMP TO MIXER HOUSING THERMOCOUPLE TAP M14 x 1.5 x 8mm DP SEE NOTE 8 "I" DIAMETER THRU "J" PLACES, EQUALLY SPACED ON A "B" DIAMETER BOLT CIRCLE PUMP/STATIC MIXER COMBINATIONS MIXER SIZE PUMP SIZE FLOW STATIC MIXER ASSEMBLY DIMENSIONS MIXER SIZE 1/2"-20 PRESSURE TAP (SUPPLIED WITH PLUG) ELECTRIC BAND HEATER 240V/480V BOLT CIRCLE OUTLET C'BORE FLANGE WIDTH # BOLT HOLES Actual mixer sizes will be process dependent MIXER SIZE ITEM...

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