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EasyMelt™ injection molding screw

EasyMelt™ injection molding screw

Product catalog summary
Overview
EasyMelt™ is an advanced injection screw designed to enhance the efficiency and quality of the injection molding process. It combines the simplicity of a conventional three-zone screw with optimized material feeding, melting, and metering capabilities.
Key Benefits
  • Speed up screw recovery: Enhances the speed of the screw recovery process.
  • Reduce short shots: Minimizes the occurrence of short shots by ensuring fully melted material reaches the metering zone.
  • Improve temperature control: Provides better control over the temperature during the molding process.
Efficient Melting
EasyMelt™ features resin-tailored feed depth, compression ratio, and zone lengths to deliver fully melted material to the metering zone, preventing partially filled flights and pressure instability.
On-the-Money Metering
The screw's metering depth is optimized to ensure proper shear on the resin, allowing for a uniform melt. This optimization can significantly improve plasticating rates.
Typical Applications
  • Highly glass-filled materials
  • Materials with metallic powders or mica fillers
  • Shear-sensitive polymers
Customization
EasyMelt™ screws are custom-tailored for specific resins, ensuring optimum feed depth, zone lengths, and metering depth.
Contact Information
For more information or to get a recommendation for the best-suited screw for your process, contact your Xaloy representative. Visit www.xaloy.com for contact details.
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Catalog excerpts

EasyMelt™ injection molding screw-1

Custom-tailored for your resins ٕ Optimum feed depth Optimum zone lengths Օ Optimum metering depth > ٕHighly glass-filled materialsMaterials with metallicpowders or mica fillersՕShear-sensitive polymers What it can do for you On-the-money metering > Speed up screw recoveryՕReduce short shots Improve temperature control Insufficient depth in the metering zone for a given material can reduce plasticating rates by 28% or more, but for some resins, too deep of a metering depth will not apply the proper amount of shear on the resin to allow for a uniform melt to be delivered to the mold. ThatՒs why a metering depth thats just right really pays off. Ready to meet your needs > For more information, a recommendation for the screw best suited for your process or a quotation, contact your Xaloy representative today. For contact information visit www.xaloy.com. Efficient melting > Thanks to its resin-tailored feed depth, compression ratio and zone lengths, EasyMeltҙ delivers fully melted material to the metering zone. This avoids a major cause of intermittent short shots: partially filled flights and pressure instability in the metering zone. www.xaloy.com > every pellet knows our name EXTRUSION INJECTION EUROPE ASIA JAPAN 1291 19th Street Lane NW Hickory, NC 28601 Tel: 828-326-9888Toll-free: 800-457-7550 Fax: 828-326-8882 102 Xaloy Way Pulaski, VA 24301Tel: 540-980-7560Toll-free: 800-816-7711 Fax: 540-980-5670 Xaloy GMBH Wannen٤ckerstrasse 24 74078 Heilbronn Germany Tel: 49-7131-20360-0 Fax: 49-7131-20360-29 Xaloy (Asia) Thailand, Ltd. Xaloy Japan Ltd. 74-1 Yamashita-cho, Naka-KuYokohama, 231-0023Tel: +81-45-661-3508 Fax: +81-45-661-3507 700/446 Moo7 Amatanakorn Ind. Estate T.Don Hua Roh, A.Muang, Chonburi Chonburi 20000 Tel: +66 (38) 717 084 Fax: +66 (38) 454 377 size="-1">

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