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BKG® HiCon™ R-Type 250

BKG® HiCon™ R-Type 250

BKG® HiCon™ R-Type 250

Product catalog summary
Description
The BKG® HiConTM R-Type 250 is a recycling filter designed for medium to highly contaminated plastic melts, particularly olefins and styrenes. It operates on a continuous filtration process, effectively separating contaminants from the melt.

Benefits
  • Minimal melt loss and robust design.
  • Constant melt pressure with no outlet side pressure required.
  • User-friendly with easily changeable strainer tubes.
  • Low operating costs due to long service life and filter media regeneration.

Features
  • Fully automatic self-cleaning with cylindrical, fixed strainer tubes.
  • Homogeneous cleaning via adjustable scraper blades.
  • Autonomous control with Siemens Simatic SPS and HMI.
  • Includes melt pressure and temperature analysis.
  • Optional process data recording and remote maintenance.

Operation
The system filters contaminated melt through micro-conical holes in a cylindrical strainer tube. Contaminants are scraped off by a rotating blade shaft and removed by a discharge screw. The system allows for adjustable speed based on throughput and contamination levels.

Technical Specifications
  • Max operating pressure: 350 bar.
  • Max operating temperature: 320°C.
  • Throughput: 500 - 1500 kg/hr (dependent on material viscosity and contamination level).
  • Available strainer tube sizes: 120 to 750 µm.

Applications
  • Recycling of agricultural films, polystyrene from appliances, and food packaging.
  • Separation of organic/inorganic materials, metals, non-metallic materials, and foreign plastics.

Process Control
  • Intuitive process parameter visualization with Siemens HMI.
  • Integrated Ethernet/Profibus communication for efficient system capability and maintenance.

Maintenance
Strainer tube changes require brief production interruptions. The discharge unit is detachable for easy removal of the dirty strainer tube.

Contact Information
Nordson PPS GmbH, Coermühle 1, 48157 Münster, Germany. Phone: +49 (0) 251-214 05-0. Additional contacts in China and USA.
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Catalog excerpts

BKG® HiCon™ R-Type 250-1

BKG® HiCon R-Type 250 TM Recycling Filter for Highly Contaminated Applications Discription Principle: Separation in a continuous filtration process Medium to highly contaminated plastic melt Polymers from the family of olefins and styrenes Applications: Recycling Operation The contaminated melt flows through the fixed, cylindrical strainer tube from the inside out. The micro-conical holes provide efficient filtration of contaminated melt. The contaminants are separated from the melt and then scraped by a rotating blade shaft from the surface of the strainer tube. The cooled discharge screw removes the collected contaminants from the machine out. The speed of the blade shaft/discharge screw can be adjusted depending on the throughput, contaminat level and discharge rate, thus ensuring a continuous working process with a clean, open filtration area with low melt loss. Technical Product Information Operating pressure Operating temperature Available strainer tubes Preparation material PS, PE, PP, ABS, SAN Conical micro-holes prevent use by particles * The throughput values are only estimates. The actual rates are dependent upon the viscosity of the material, filtration fineness, application and the contamination level of the material; therefore, the values may differ depending upon the actual process parameters. Fully automatic self-cleaning Cylindrical, fixed strainer tubes Homogeneous cleaning by a variety adjustable scraper blades Autonomous control included heating control Hardware: Siemens Simatic SPS and HMI Analysis of melt pressure and temperature included in the standard delivery (incl. sensor) Optional recording of process data and remote maintenance Minimal melt loss Robust and low-wear design Constant melt pressure behind the filter No outlet side; minimum pressure required User-friendly handling: independent strainer tube can easily be changed by the operator Low operating costs through long service life and regeneration ability of the filter media No edge f

 Open the catalog to page 1
BKG® HiCon™ R-Type 250-2

BKG® HiCon R-Type 250 TM Recycling filter for highly contaminated applications Application examples Mineral resources: Agricultural films Polystyrene from household appliances (white goods) Food packaging (Post Consumer Recycling - PCR) Separation of impurities: Organic and inorganic materials: e.g. wood, sand, paper Metals: e.g. steel, aluminum, copper Non-metallic materials: e.g. glass Foreign plastic and rubber strainer tube melt outlet (filtered melt) discharge (highly contaminated melt) connection melt inlet discharge screw rotating cutter shaft scrapes dirt from the strainer tube Process...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.