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Powder Coating Systems for Metal Packaging

Powder Coating Systems for Metal Packaging

Powder Coating Systems for Metal Packaging

Product catalog summary
System Operation
Nordson Sure Coat® powder spray guns are used in a manner similar to conventional liquid spray guns, with an after-filter to meet European CE and ATEX safety requirements. The system reclaims and recycles powder overspray, enhancing efficiency.

Powder Coating System for Metal Packaging
This system offers a cost-effective, environmentally friendly solution for aluminum tube and aerosol monobloc manufacturers. It eliminates solventborne VOC emissions, optimizes product performance, and reduces costs associated with incineration and paint disposal.

Precise Coating Control
Powder particles receive an electrostatic charge for maximum transfer efficiency. The Automatic Feedback Current (AFC) system allows operators to set maximum current output to prevent excess charging, optimizing coating for parts with complex shapes.

Integrated Feed Center
The feed system includes a hopper, ultrasonic sieve, pumps, and controls. It ensures efficient powder supply and recycling, with a PLC-based controller managing system functions and diagnostics.

Recovery and Powder Reclaim Filter
The after-filter system contains powder within the application station, capturing overspray and returning it to the sieve. Cartridge filters are cleaned by reverse air pulsing, reducing air consumption and noise.

Powder Densification and Circulation
Venturi powder pumps deliver powder to a densifier, increasing density and ensuring stable flow. This results in excellent material utilization and consistent distribution.

Guns and Power Supply
The Sure Coat® automatic gun features quick-disconnect designs for easy maintenance. Spray nozzle extensions can be customized for different container sizes.

Simple, Easy-to-use Operator Interface
The Vantage® modular gun control system offers efficiency and flexibility, with user-adjustable settings for customizing spray parameters.

Improved Coating Quality
Powder coatings provide superior barriers compared to liquid coatings, allowing for heavier film builds in one pass. FDA-approved coatings are available for container operations.

Productivity and Savings
The system improves efficiency with no VOC emissions, nearly 95% material usage, and reduced waste disposal costs. It ensures a clean work environment and offers flexibility similar to wet coating.

Best Practices Pledge
Nordson commits to improving quality and productivity through technology and expertise, offering solutions that enhance manufacturing efficiency and reduce costs.

Nordson Package of Values®
This includes production testing, system engineering, installation assistance, customer service, and operator training, providing unmatched value in the industry.
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Catalog excerpts

Powder Coating Systems for Metal Packaging-1

Powder Coating System Green, Sustainable Packaging for Our World The need for more cost-effective, environmental compliance continues to grow rapidly, driving significant changes to the metal container manufacturing industry. Nordson Powder Coating Technology is an effective, cost- efficient, environmentally friendly solution for aluminum tube and aerosol monobloc manufacturers who face increasing requirements for reduced solvent emissions. Using the Nordson Inside-Spray Powder Coating System* to apply durable, approved powder coatings to aluminum tube and one-piece aerosol containers has significant advantages: ■ No major modifications required - applies powder to the container in the existing production line, reducing installation and new technology costs. ■ Eliminates solventborne VOC emissions from the coating process. ■ Optimizes product performance and quality. ■ Eliminates incinerator costs for internal coating. ■ Eliminates paint disposal costs for internal coating. System Operation Nordson Sure Coat* powder spray guns are positioned at the spray machine in a manner similar to conventional liquid spray guns. The after-filter, required to meet European CE and ATEX safety requirements, connects to the exhaust hood to reclaim and recycle powder overspray. ^Patent Pending Cans are conveyed to the spray station where powder material is applied with Nordson lancing guns. Virgin powder is first sieved in an ultrasonic vibratory sieve. Then, delivered through the Nordson HDLV® (High-Density powder, Low-Volume air) powder pump from the main hopper to the guns' feed hopper which is equipped with high and low level sensors. Throughout the coating application, powder from the gun, as well as overspray, is circulated back to the sieve using proprietary Nordson technology for maximum transfer efficiency.

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Powder Coating Systems for Metal Packaging-2

Powder Coating System for Metal Packaging Precise Coating Control Powder particles receive an electrostatic charge as they exit the spray gun. As a result, they are attracted to the grounded container. Setting kV output provides maximum transfer Nordson Automatic Feedback Current (AFC) lets the operator set maximum current (uA) output from the spray gun to prevent excess charging of sprayed powder. Setting is adjustable in 1 kV increments at the range of 25 to 95 kV. This provides an optimum combination of kV and electrostatic field strength for coating parts with interior corners and deep recesses...

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Powder Coating Systems for Metal Packaging-3

Powder Coating System for Metal Packaging Guns and Power Supply The aerodynamic shape and smooth engineered-material external surfaces of the Sure Coat* automatic gun, facilitate fast, easy powder cleaning and maintenance. All connections for powder tubing and power cable for the integral voltage multiplier feature a quick-disconnect design. The gun is easily disassembled for routine maintenance to check for wear on all powder-contact parts. And the integral voltage SURE COAT- <£*$> Spray nozzle extensions can be customized by Nordson to accommodate varying container lengths and diameters. Simple,...

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Powder Coating Systems for Metal Packaging-4

The Nordson Systems Approach Container manufacturers around the world rely on Nordson for a complete line of innovative container coating and curing systems. Best Practices Pledge At Nordson, our technology, equipment and expertise work together to offer the best solutions to our customers for their appli- cations. This may result in better quality, improved manufacturing efficiency, less downtime, reduced coating material consumption, faster line speeds, or combinations of these and other factors that enable manufacturers to produce a better product at a lower cost. We work with our customers...

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All Nordson Industrial Coating Systems catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.