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ASYMTEK Panorama S-Line

ASYMTEK Panorama S-Line
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ASYMTEK Panorama S-Line

Product catalog summary
Overview: The ASYMTEK Panorama™ S-Line is a compact conformal coating line designed to optimize manufacturing floor space while providing comprehensive process control. It integrates coating, curing, and inspection capabilities with closed-loop process controls to ensure consistent product reliability.
Key Features:
  • Compact design reduces floor space usage by up to 50%.
  • Includes Select Coat® SL-940 system with Flash-off or IR-9 Module for efficient space utilization.
  • EasyCoat® 6 software for intuitive programming and offline setup to maximize productivity.
  • Closed-loop controls and parameter limits ensure process traceability and compliance with CE and UL standards.
  • Industry 4.0 connectivity for enhanced operational efficiency.
Equipment Options:
  • Inspection Module: FX-940UV/FX-942UV for automated coating inspection with fast setup and process data integration.
  • Line Loader/Unloader Module: Facilitates simultaneous loading and unloading with optional IR or Flash-off configuration.
  • IR Cure Module: Suitable for mid- to high-volume production, preventing defects like bubbles and "orange peel."
  • Flash-off Module: Allows solvent evaporation before curing to enhance coating quality.
  • Manual Inspection Module: Provides manual inspection capabilities with optional Flash-off or IR-9 Module.
  • Flip Module: Automates board flipping for dual-sided coating, reducing handling requirements.
  • X-View Module: Uses cameras for coating inspection during flash-off or post-cure stages.
  • Lift Module: Transfers products between decks, equipped with IR elements for temperature consistency.
Production Configurations:
  • Low-Volume: Features coating, inspection, and curing capabilities with integrated IR and UV methods.
  • Medium-Volume: Includes additional oven modules and inspection options to meet throughput requirements.
  • High-Volume: Utilizes multiple coating and curing modules with extensive inspection points for optimized production.
Conclusion: Nordson ASYMTEK's Panorama S-Line offers a scalable and efficient solution for conformal coating needs, supported by comprehensive service and technical expertise. The line is adaptable to various production volumes and requirements, ensuring optimal use of space and resources.
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Catalog excerpts

ASYMTEK Panorama S-Line-1

ASYMTEK Panorama S-Line Small Footprint. Superior Results. In today’s competitive marketplace, manufacturers face significant pressure to meet consumer demand with reliable products. Many new products are designed to work in extreme environmental conditions that can affect performance and reliability. Increasingly, manufacturers are moving to full conformal coating line solutions that combine coating, curing, and inspection capabilities with closed-loop process controls to meet demand and deliver consistent product reliability. The ASYMTEK Panorama™ S-Line delivers conformal coating process control in a compact footprint – with overlapping line processes that minimize manufacturing floor space use up to 50%. In this revolutionary patent-pending line layout, the lower compartment in each piece of equipment can include a curing or flash-off process. nordsonasymtek.com | +1.760.431.1

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ASYMTEK Panorama S-Line-2

ASYMTEK Panorama S-Line Equipment Options Customers need more than products, they need complete solutions and innovative partners. Nordson delivers on that promise with leadingedge equipment and technical expertise, from challenging applications to award-winning service and support. Panorama Line Solutions are designed to bring the right balance of equipment and process control for optimal conformal coating efficiency. Select the equipment and layout you need today, and scale with confidence as demand increases. Your ideal solution will depend on the type of board and application, the desired...

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ASYMTEK Panorama S-Line-3

ASYMTEK Panorama S-Line Equipment Options FX-940UV/FX-942UV Automated Coating Inspection Module General System weight 530 kg Width adjustment Board clearance (above and under) Maximum conveyor load Upper Deck Conveying height Conveyor speed Lower Deck Conveying height 550 mm below upper deck Conveyor speed Inspection set-up is fast and intuitive typically requiring less than 30 minutes. Capture up-to-the-minute process data with FIS/MES integration. When developing a new recipe, use the inspection system feedback to optimize a program for complete coverage. After the program is set up and verified,...

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ASYMTEK Panorama S-Line-4

ASYMTEK Panorama S-Line Equipment Options IR Cure Module General System weight IR/Flash-off Width adjustment Board clearance (above and under) Maximum conveyor load Upper Deck Conveying height Lower Deck Conveying height Configured as IR/IR or IR/ Flash-off. System weight IR/IR 550 mm below upper deck The ASYMTEK Select Cure® IR oven is ideal for top and bottom material curing in mid- to high-volume production environments. The Flash-off Module prevents bubbles and other defects like “orange peel” by allowing time for entrapped air and excess solvent to evaporate before a coated board enters...

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ASYMTEK Panorama S-Line-5

ASYMTEK Panorama S-Line Equipment Options Flip Module General System weight Flip Module/Flash-off System weight Flip Module/IR Width adjustment Board clearance (above and under) Maximum conveyor load Upper Deck Conveying height Conveyor speed Lower Deck Conveying height 550 mm below upper deck Conveyor speed Flips boards automatically to allow both sides of a board to be coated without operator intervention. Automatic one- or two-sided conformal coating reduces board handling requirements and increases yield. Manual Inspection Module General System weight Manual Inspection/IR Width adjustment...

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ASYMTEK Panorama S-Line-6

ASYMTEK Panorama S-Line Equipment Options X-View Module General System weight X-View/Flash-off System weight X-View/IR Width adjustment Board clearance (above and under) Maximum conveyor load Upper Deck Conveying height Conveyor speed Lower Deck Conveying height 550 mm below upper deck Conveyor speed The X-View Module uses top cameras to inspect the coating results during the flash-off process or after cure. The operator can monitor the results via the central line HMI. For optimized floor space use, the lower deck can be equipped with either a Flash-Off Module or an IR Module. Lift Module General...

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ASYMTEK Panorama S-Line-7

Sample Line Configurations Whether your production environment is low-, medium-, or high-volume, we’ll create a line solution that minimizes floor space usage and meets your throughput requirements. In standard conformal coating lines, product is handled in the upper deck area of inline equipment – leaving empty, unused space in the lower deck. The revolutionary Panorama S-Line design repurposes the lower deck area to accommodate additional process. This efficient use of upper and lower deck space results in significant footprint reduction – even in the most complex line configurations. Standard...

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ASYMTEK Panorama S-Line-8

ASYMTEK Panorama S-Line Sample Line Configurations Low-Volume Production Reduce time-to-market, improve quality, and achieve consistency with conformal coating automation. The sample line solutions below feature coating, inspection, and curing capabilities. Use of the lower deck for curing means you don’t need to install a separate curing oven — IR and UV curing methods are available. Add an automated coating inspection module to capture images of final parts before unload.

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ASYMTEK Panorama S-Line-9

ASYMTEK Panorama S-Line Sample Line Configurations

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ASYMTEK Panorama S-Line-10

ASYMTEK Panorama S-Line Sample Line Configurations Medium-Volume Production In medium-volume production environments, oven modules can be added to meet throughput requirements — IR and UV curing methods are available. The Panorama S-Line’s dual-deck design provides twice the heating length at a fraction of the floor space. The sample line solutions below introduce a range of inspection options to enhance production quality. A Reject Module can be added to provide additional process flexibility – allowing the line to continue while rejected parts are addressed.

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ASYMTEK Panorama S-Line-11

ASYMTEK Panorama S-Line Sample Line Configurations

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ASYMTEK Panorama S-Line-12

ASYMTEK Panorama S-Line Sample Line Configurations High-Volume Production To meet quality and throughput targets, high-volume production lines rely on multiple coating and curing modules and a suite of inspection point locations – creating a critical need to balance manufacturing capability and floor space usage. The solutions below provide examples of more complex lines that include coating, inspection, and curing capabilities – all within an optimized foot print.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.