Process Control For Powder Coating

Process Control Prodigy delivers the lowest cost per painted part with the highest quality At the heart of Prodigy technology is the unique dense phase gun pump. Pneumatically operated, it dispenses powder to the gun at a constant rate over time as it doesn’t use any wearing venturis. Designed to self purge and colour change in only 20 seconds without disassembly, the pump ensures process control, at the lowest operating cost. The Prodigy HDLV gun range consists of a high efficiency dense phase manual gun, a straight-through powder path short version for robot applications and also a longer automatic...

Prodigy HDLV products are designed specifically for quick colour change and the highest transfer efficiency at the lowest operating cost. Assembled together process control is achieved. Traditional venturi pumps use high velocity air and due to the abrasive nature of powder they wear internally over time and at different rates dependent upon which powder is being sprayed. This wear makes frequent adjustments to gun settings necessary to ensure the same consistent output from each gun over time. Prodigy HDLV pumps operate without any venturis and so powder output is consistent over time, providing...

By using Prodigy HDLV coating technology powder coaters enjoy numerous benefits; Increased transfer efficiency and coating penetration due to softer spray, and optimised electrostatic powder cloud. Process control; as Prodigy doesn’t use wearing venturis within the pump, consistent, reliable and linear powder output over time is ensured. With this reliable output, high quality coating results are predictable. Furthermore, process improvement can be achieved by utilising the linear nature of Prodigy powder output, digitally adjusting the film thickness. Minimal wear items; The unique design of...