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Matching the Right Hot Melt Adhesive System to Your Case/Carton Sealing and Tray Forming Operations

Matching the Right Hot Melt Adhesive System to Your Case/Carton Sealing and Tray Forming Operations

Matching the Right Hot Melt Adhesive System to Your Case/Carton Sealing and Tray Forming Operations

Product catalog summary
Introduction
The document explores the application of hot melt adhesive systems in packaging, specifically for tasks like carton sealing, case sealing, and tray forming. These systems convert solid adhesives into liquid form for application using a melter, heated transfer hose, and adhesive applicator.

Adhesive Melter Types
Three main types of melters are discussed: grid and reservoir melters, bulk melters, and tank-style melters. Each type is suited to different packaging operations based on their capacities.

Hot Melt Adhesive Dispensing Systems
Temperature control is essential for maintaining adhesive quality. Tank-style melters are noted for their compactness and versatility, accommodating various adhesive shapes and sizes. Design features focus on minimizing sharp corners, using non-stick surfaces, and ensuring easy access.

Pump Types
The choice between electric-motor-driven and pneumatic-driven pumps depends on factors such as adhesive type, viscosity, and output precision. The document discusses piston pumps and electric gerotor pumps, detailing their operational mechanisms and application suitability.

Melter Controls
Modern melters feature advanced control systems with intuitive interfaces, graphical service indicators, and remote monitoring capabilities, enhancing integration with packaging machinery and operational efficiency.

Automatic Adhesive Filling/Refilling
Automatic systems replace manual adhesive feeding, improving safety and efficiency while reducing waste. They ensure consistent adhesive levels and temperature, enhancing bonding quality and reducing maintenance needs.

Flexibility for the Future
Future-proofing melters involves choosing systems with flexible hose and applicator options, quick-disconnect features, and transformer options for global compatibility.

Common Adhesive Melter Choices
The document provides examples of melter choices based on specific operations and adhesive use, highlighting the importance of selecting the right system to achieve productivity and cost objectives.
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Catalog excerpts

Matching the Right Hot Melt Adhesive System to Your Case/Carton Sealing and Tray Forming Operations-1

Matching the Right Hot Melt Adhesive System to Your Case/Carton Sealing and Tray Forming Operations Published by: Nordson Corporation

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Matching the Right Hot Melt Adhesive System to Your Case/Carton Sealing and Tray Forming Operations-2

Hot Melt Adhesive Dispensing Systems for Packaging The deposition of thermoplastic (hot melt) adhesives is the preferred method for carton sealing, case sealing, tray forming and a host of other packaging applications. All hot melt adhesive systems employ a melting device to transform solid adhesive in pellet, pastille, pillow, block, slat or other form, to a liquid state required for dispensing. They also contain a pump, which pressurizes the molten adhesive. While sometimes called a tank, unit, system or applicator, the most globally recognized term is adhesive melter. A heated transfer hose...

 Open the catalog to page 2
Matching the Right Hot Melt Adhesive System to Your Case/Carton Sealing and Tray Forming Operations-3

Electronic temperature controls within the melter compare the temperature of the adhesive in different areas or zones to the temperature setting and activate tank heaters as needed, before the adhesive cools. To help assure the bonding characteristics of your adhesive and the quality of your packages, melters with temperature control stability of +/- 1 º F (0.5 º C) are highly recommended. Determine the amount of adhesive per product, per production hour and per day by calculating: • Number of adhesive beads per product • Length of each bead • Bead diameter(s) • Number of packages you want to...

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Matching the Right Hot Melt Adhesive System to Your Case/Carton Sealing and Tray Forming Operations-4

Electric Gerotor Pumps A gerotor (short for generated-rotor) pump operates using a larger outer gear ring and a smaller inner gear that has one less tooth than the outer gear. The inner and outer gears both rotate in a clockwise direction but, on different, fixed centerlines. As the gears rotate, the spaces between the teeth change, creating pockets or chambers. The rotating gears create a partial vacuum as the gear teeth come apart/un-mesh, drawing adhesive into the inlet side of the pump, between the gears and the housing. The adhesive is carried in the spaces between the gear teeth, around...

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Matching the Right Hot Melt Adhesive System to Your Case/Carton Sealing and Tray Forming Operations-5

• emote monitoring ranging from one operator controlling a single R melter – to Fieldbus connectivity (EtherNet/IP, PROFIBUS-DP, DeviceNet) where programming and monitoring of several melters on multiple production lines in different geographic locations is done from a single location • even-day-clocks that provide significant energy savings through S automatic start up and automatic shut down when the melter is not in use • emperature setback that delivers adhesive cost, maintenance T and energy savings by lowering the melter temperature when the packaging line is stopped, maximizing adhesive...

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Matching the Right Hot Melt Adhesive System to Your Case/Carton Sealing and Tray Forming Operations-6

Nordson Corporation 11475 Lakefield Drive Duluth, GA 30097 (800) 683-2314 www.nordson.com/hotmelt © 2012 Nordson Corporation All Rights Reserved PKL-12-5738 Printed in U.S.A.

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.