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Superbolt Multijackbolt tensioners standard range brochure

Superbolt Multijackbolt tensioners standard range brochure
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Superbolt Multijackbolt tensioners standard range brochure

Product catalog summary
Introduction to Superbolt Multi-Jackbolt Tensioners (MJTs)
Superbolt MJTs by Nord-Lock provide an innovative, cost-effective solution for tightening large bolts across various industries. They ensure reliable operation and facilitate maintenance without requiring specialized skills or heavy tools.
Design and Functionality
These tensioners replace conventional nuts and bolts, allowing easy installation with hand tools. They work by tightening jackbolts around the main thread, distributing preload evenly and enhancing bolt performance and lifespan.
Advantages
Superbolt tensioners offer higher preload capacity, increased safety, and ease of installation in confined spaces. They are reusable, reducing downtime and maintenance costs while maintaining accurate preload.
Applications and Certifications
Used in industries like hydropower, wind turbines, and shipbuilding, these tensioners are certified by institutes such as DNV and Siemens, ensuring reliability in demanding environments.
Product Range and Specifications
The product line includes nut-style and bolt-style tensioners, available in metric and imperial sizes, with options for different strength levels and temperature ranges. Surface treatments and lubricants are available for specific applications.
Manufacturing and Quality Assurance
Nord-Lock's facilities use advanced CNC machining for quick turnaround and high-quality products. Each component is traceable, and quality control is standard.
Conclusion
Superbolt MJTs offer reliable and efficient bolting solutions with significant mechanical advantages. For more information, visit the Nord-Lock website or contact a local office.
Overview
The document details specifications of Superbolt nut-style tensioners, bolt-style tensioners, and Flexnuts, highlighting components, dimensions, and performance characteristics in both metric and imperial measurements.
Superbolt Nut-Style Tensioners
  • Components: Consist of a nut body, jackbolts, and a hardened washer.
  • Specifications: Available in various sizes with different thread pitches and TPI, listing dimensions, preload capacities, and torque requirements.
  • Applications: Suitable for medium temperature environments, with compact and tall design options.
Superbolt Bolt-Style Tensioners
  • Design: Incorporates multi-jackbolt technology into a bolt, offering preload and low torque advantages.
  • Advantages: Requires less space and reduces the number of parts needed.
  • Applications: Ideal where a nut-style tensioner and stud combination is not feasible.
Flexnuts
  • Functionality: Designed for through-hole applications, providing elasticity and even load distribution.
  • Benefits: Increases fatigue life by reducing stress concentrations.
Technical Data
  • Tables: Includes tables listing dimensions, weights, preload capacities, and torque values for metric and imperial sizes.
  • Notes: Manufacturing tolerances are approximately within 1mm or 1%.
Recommendations
  • Contact Nord-Lock for other sizes, thread pitches, or TPI availability.
  • Ensure proper application of maximum values for permanent bolting applications.
Introduction
The document provides detailed information on Superbolt tensioners, highlighting advantages such as ease of installation, increased safety, and extended service life.
Specifications and Product Features
Outlines availability of different sizes, thread pitches, and TPI for Superbolt tensioners, emphasizing the use of original parts and accessories like lubricants and torque wrenches.
Installation and Application
Applicable in industries like gas compression, oil and gas, mining, power generation, and steel mills, with benefits like reduced installation time and increased reliability.
Industry-Specific Solutions
Discusses Nord-Lock's industry-specific solutions, including expansion bolts and wedge-locking products, and their custom solutions for unique bolting challenges.
Performance Services
Nord-Lock Performance Services provide comprehensive support throughout sourcing, design, production, and aftermarket stages, including joint calculation and custom designs.
Conclusion
The Nord-Lock Group focuses on solving bolting challenges with safety and reliability, offering rigorously tested products with several certifications.
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Catalog excerpts

Superbolt Multijackbolt tensioners standard range brochure-1

Superbolt Multi-jackbolt tensioners (MJT) standard range

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Superbolt Multijackbolt tensioners standard range brochure-2

Superbolt split-nut thrust collars on forging press.

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Superbolt Multijackbolt tensioners standard range brochure-3

A revolution in the design & tightening of bolted joints Superbolt multi-jackbolt tensioners (MJTs) from Nord-Lock offer an innovative technology for tightening bolts & studs. Superbolt products have been proven and established as a preferred solution for bolting in every major industry, all over the world. Our multi-jackbolt tensioners offer you simple and cost effective tightening, even for large size bolts. Your joints can be tightened with high accuracy without requiring specialist skills or heavy tooling. MJTs ensure a profitable life cycle cost by improving the bolt design for OEM manufacturers,...

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Superbolt Multijackbolt tensioners standard range brochure-4

The innovative bolting solution What is Superbolt? Superbolt tensioners are designed as direct replacements for conventional nuts and bolts. These devices can be threaded onto a new or existing bolt, stud, threaded rod or shaft. The main thread serves to position the tensioner on the bolt or stud against the hardened washer and the load bearing surface. Once it is positioned, actual tensioning of the bolt or stud is accomplished with simple hand tools by torquing the jackbolts which encircle the main thread. The jackbolts transfer the preload evenly into the main thread and, consequently, onto...

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Superbolt Multijackbolt tensioners standard range brochure-5

Proven and certified Over the years, the product types in our wide range of multi-jackbolt tensioners have been tested and approved by several certification institutes. For some of our product series we have also achieved design and type approvals for production. Below are some examples: • DNV (Det Norske Veritas) • GL (Germanischer Lloyd) • Siemens system audit Proven in the field Superbolt tensioners are used in many industries: Hydropower, wind turbines, gas and steam turbines, nuclear, steel, mining, shipbuilding, offshore, chemical, transportation, to name a few. The high level of experience...

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Superbolt Multijackbolt tensioners standard range brochure-6

Advantages from start to finish Design First installation Our engineers can help you determine dimensions and load conditions of your bolted joints. We can evaluate your current tightening method and calculate bolt preloads necessary for reliability and durability. OEMs all over the world specify our multi-jackbolt tensioners in their design to improve the performance of their product. The huge mechanical advantage of Superbolt products means only simple hand tools are required to tighten any size bolt or stud. Let’s take a closer look at the advantages your workers will realize during installation....

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Superbolt Multijackbolt tensioners standard range brochure-7

The ability to maintain necessary preload is crucial for keeping machinery running. Using multi-jackbolt technology allows proper preloading of the bolted joint in operation. Routine equipment maintenance requires removal and re-installation of Superbolt tensioners. Using and maintaining multi-jackbolt tensioners is safe and easy. • Accuracy - Accurate and even tension across bolted joints reduces the tendency for leakages or uneven loading of adjacent fasteners. • Easy to check - Due to the low torques required, it is easy to inspect that the joint is tight with simple torque tests using hand...

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Superbolt Multijackbolt tensioners standard range brochure-8

The solution to bolting problems Selection Guide Product line Nut-style tensioners Main characteristics High strength Medium temperatures Medium temperatures, tall Dimensional range - Metric - Imperial Approximate bolt stress depending on size Temperature range Based on stress area As Based on stress area As Lower temperatures on demand Surface treatment Application samples Bolting applications in demanding industries. Similar to MT, but for higher strength. Large studs on: - Boiler feed pumps - Boiler circulating pumps - Reactors - Heat exchangers Etc. Split lines on: - Turbines - Engines -...

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Superbolt Multijackbolt tensioners standard range brochure-9

Bolt-style tensioners High strength High strength Lower temperatures on demand Lower temperatures on demand Limited height: - Hydraulic cylinders - Shaft mounts - Piston connections - Foundations Etc. Bolting applications in demanding industries. Similar to SB8, but for higher strength. Reactive nut for through hole applications. Adds elasticity to bolted joints. Highly recommended for short clamp lengths. Similar to SX8, but for higher strength. Equivalent nut-style tensioner: MT Equivalent nut-style tensioner: CY In combination with MT nut-style tensioners or SB8 bolt-style tensioners In combination...

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Superbolt Multijackbolt tensioners standard range brochure-10

World class manufacturing The Nord-Lock Group has invested heavily in the Superbolt manufacturing facilities in world class CNC machining operations. Our capacity for machining allows quick turnaround of standard and special multi-jackbolt tensioners and other related bolting products. Quality and traceability Special attention has been paid over the years to developing and implementing our quality systems to work on highly critical and demanding industries. Quality control, including thread gauging and measurement systems, is standard operating procedure. Multi-jackbolt tensioner nut and bolt...

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Superbolt Multijackbolt tensioners standard range brochure-11

Overview of part names On every part delivered you can always ensure that you have received the right product, including the following information. Marking system on our products is explained in the below tables. Standard, Metric Type/series MT Nut-style tensioner, standard CY Nut-style tensioner, high strength SJ Nut-style tensioner, compact H650 Nut-style tensioner, medium temperature H650T Nut-style tensioner, medium temperature, tall, slim O.D. SX8 Flexnut, standard SX12 Flexnut, high strength SB8 SB12 Bolt-style tensioner, standard Bolt-style tensioner, high strength Standard thread profile...

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Superbolt Multijackbolt tensioners standard range brochure-12

Superbolt nut-style tensioner, standard Preload total - Maximum values valid for permanent bolting applications, including reaction forces. - Other sizes, thread pitches or threads per inch (TPI) may be available. Please contact your local Nord-Lock office. - Dimensions listed are representative. Typical manufacturing tolerances apply (approximately within 1mm or 1%). Preload total Components: 1 Nut body 2 Jackbolts 3 Hardened washer

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.