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Superbolt Expansion Bolts

Superbolt Expansion Bolts

Superbolt Expansion Bolts

Product catalog summary
Introduction
Superbolt Expansion Bolts are an innovative solution for large machinery couplings, offering ease of installation and removal, especially in high-performance flange couplings. They address challenges such as interference fit requirements and expensive machining processes.
Technology Overview
The bolts feature a split tapered sleeve that expands to create a radial pre-load, eliminating radial clearance and enhancing torque transfer. Tensioners A and B generate radial and axial forces, respectively, facilitating both installation and removal.
Machining and Tool Requirements
Traditional bolting elements require precise machining and expensive tools. Superbolt Expansion Bolts reduce these demands, requiring only line boring and simple hand tools for installation and removal, enhancing safety and reducing costs.
Advantages
  • Cost-effective: Eliminates destructive removal procedures and expensive repairs.
  • Safety: Simple installation and removal with hand tools.
  • No honing or machining required: MJTs compensate for small variations.
  • Reusability: The split sleeve returns to its original size after removal.
Applications
Used in critical applications across industries, including ship drives, turbines, engines, and compressors. They are also used as dowels for transversal loads on foundation anchors.
Installation and Removal Procedures
Installation involves sliding the split tapered sleeve onto the tapered stud, centering with a spacer, and tightening jackbolts. Removal is achieved by loosening jackbolts and unscrewing tensioners, allowing for easy disassembly.
Types of Expansion Bolts
  • EBC: For through holes, access from both sides.
  • EBB: For blind holes, access from one side.
  • EBA: For threadless bores, access from one side.
  • EBD: Double-sided access and operation.
Certifications
Approved by several institutes, including the American Bureau of Shipping and Lloyd's Register.
Customer Cases
Successfully used in ship propeller shaft couplings and hydroelectric pump-generator shaft couplings, replacing conventional bolting methods and improving safety and efficiency.
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Catalog excerpts

Superbolt Expansion Bolts-1

Superbolt Expansion Bolts Innovative technology for large machinery couplings

 Open the catalog to page 1
Superbolt Expansion Bolts-2

Superbolt Expansion Bolts Problems Heavy machinery requires bolting elements that can be easily installed and removed. This is especially true on large and high-performance flange couplings where the bolting elements produce an interference fit for proper torque transfer. However, these type of applications present a number of challenges: Superbolt Expansion Bolts Tensioner A pulls the tapered stud into the expanding tapered sleeve which is split, thus generating a radial force. Machining Requirements Coupling flanges requiring tight or interference fit type bolting elements are expensive to...

 Open the catalog to page 2
Superbolt Expansion Bolts-3

Advantages of Superbolt Expansion Bolts • Substantial cost advantages: elimination of time-consuming and destructive removal procedures, expensive repair of distorted bores and also the purchase of new bolting elements. Safety: simple and quick installation and removal, only hand tools are required. Improved worker safety. No honing or machining required: MJTs compensate for small variations. Only line boring of holes is necessary. Re-usable: The Expansion Bolt split sleeve springs back to original size after each removal. Product Development Two simple innovations in the design of the expansion...

 Open the catalog to page 3
Superbolt Expansion Bolts-4

Types of Superbolt Expansion Bolts Expansion Bolt for through holes. Access & operation from both sides. Expansion Bolt for blind holes. Access & operation from one side. Expansion Bolt for threadless bores. Access & operation from one side. Expansion Bolt, double sided. Access & operation from both sides. Superbolt Expansion Bolts have received type and individual approvals from several well-known institutes around the world. They include: • American Bureau of Shipping • Lloyd's Register Slide split tapered sleeve (2) onto the tapered stud (1) and place On side A, place spacer (3) in the bore...

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.