Bolted Magazine

Bolted Magazine
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Bolted Magazine

Product catalog summary
Introduction
The document is a 2012 issue of 'Bolted', a magazine by the Nord-Lock Group, focusing on bolt securing optimization. It highlights the integration of Superbolt into Nord-Lock, enhancing their bolt securing systems.
Key Sections
  • Superbolt Introduction: Known for fast, safe, and accurate bolt securing, Superbolt's acquisition by Nord-Lock expands capabilities in bolting challenges.
  • Orion Project: Superbolt products are used in NASA's Orion spacecraft, valued for their compact size and shock resistance.
  • ABB Case Study: Nord-Lock's combi bolts prevent bolt loosening in large machines, crucial for machine integrity.
  • Skandinaviska Glassystem: Nord-Lock products are used in the glass roof of Station Triangeln, Sweden, for strength and impact resistance.
  • Biffa Waste Services: Nord-Lock wheel nuts improve safety and reduce costs for Biffa's truck fleet.
  • Anacon Technology: Nord-Lock washers prevent loosening in high-end guitar amplifiers, ensuring reliability.
  • Mumbai Monorail: Nord-Lock washers secure critical joints, addressing vibration concerns and enhancing safety.
Technical Insights
  • Material Fatigue: Discusses material fatigue in bolted connections and strategies to minimize cyclic loads.
  • SEMS Overview: Explains SEMS and their role in preventing washer detachment from bolts.
  • Superbolt Tensioners: Highlights mechanical principles that maintain preload and prevent loosening.
Conclusion
The magazine is a resource for bolt securing technology developments, offering insights into applications and innovations. It is published biannually in multiple languages and available free to Nord-Lock customers worldwide.
Nord-Lock Combi Bolts
Combi bolts combine a bolt with a pre-assembled washer pair, offering faster assembly and reduced failure rates, beneficial in challenging environments.
Superbolt Tensioners
Allow tightening of large bolts with simple tools, reducing torque and enhancing safety and accuracy, effective in high-vibration environments.
Applications and Benefits
Used in industries like steel mills and CERN, offering time and cost savings and adaptability to extreme conditions.
Case Studies
  • Ammonia Reactors: Replaced hydraulic tensioners, reducing installation time and cost.
  • CERN Large Hadron Collider: Supplied over 1,500 tensioners, earning a gold award.
  • Coal Mines: Ideal for underground applications due to ease of use in restricted spaces.
ABB DC Drives
Uses Nord-Lock combi bolts for reliability in heavy machinery, improving assembly efficiency and reducing bolt loosening risk.
Process Optimization at ABB
Increased DC drive production by 10% annually since 2008 through process optimization and modern equipment, aided by Nord-Lock combi bolts.
Expert Insights on Bolted Joints
Bill Eccles emphasizes the importance of proper joint design and tightening methods to prevent failures.
Case Study: Triangeln Railway Station
Nord-Lock washers ensure secure bolting despite vibrations, supporting the station's award-winning glass roof.
Certification and Market Expansion
Nord-Lock's ABS Type Approval enhances market presence in the USA and Asia, assuring product reliability in harsh environments.
Nord-Lock's Global Reach
Expanded globally with 350 employees and 17 subsidiaries, strengthened by acquisitions like Superbolt.
Company Overview and History
Superbolt, originally for the steel industry, expanded into other markets and was acquired by Nord-Lock in 2011.
Key Milestones
  • 1998: Formation of Nord-Lock Inc in the US.
  • 2001: Test lab and sales staff in Malmö, Sweden.
  • 2008: Acquisition of Nord-Lock Germany, Benelux, and Japan.
  • 2010: Launch of Nord-Lock wheel nuts.
  • 2011: Acquisition of Sigma3, Superbolt, and P&S.
  • 2012: 30th anniversary of Nord-Lock Group.
Innovation and Product Development
Superbolt continued innovation with new patents, enhancing product lines based on the multi-jackbolt tensioner design.
Strategic Vision
The combination of Nord-Lock and Superbolt creates synergies in bolt securing, aiming to safeguard human lives and investments globally.
See more

Catalog excerpts

Bolted Magazine-1

A MAGAZINE ABOUT OPTIMISING BOLT SECURING # 1 2012 BOLTED ABB uses combi bolts bill eccles reliability starts with the right solutions A career dedicated to bolts skandinaviska glassystem Keeping it all together the orion project Joining the space race A PERFECT match Superbolt ® joins the Nord-Lock family

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Bolted Magazine-2

The Nord-Lock combi bolt is a bolt with an integrated pair of wedge-locking washers. With the Nord-Lock combi bolt, you will be able to increase the efficiency, accuracy and safety of your assembly, while at the same time keeping inventory at a minimum. Your parts will not only be safely secured, but also correctly assembled. The Nord-Lock combi bolt is an easy-to-use product in field operations, as well as in confined spaces or areas where access is difficult. Nord-Lock Group www.nord-lock.com • ¡[email protected] Bolt securing systems

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Bolted Magazine-3

About optimising bolt securing - a customer magazine from Nord-Lock Bolted magazine is published by Nord-Lock and strives to increase knowledge about bolt assemblies. Nord-Lock Group is a world leader in bolt securing systems and offers a wide product portfolio, including wedge- locking technology and Superbolt tensioners. These unigue solutions withstand vibration and dynamic loads. For further information visit www.nord-lock.com Bolted is published twice a year in English, German, Japanese, French, Chinese, Swedish & Finnish. It is free to customers of Nord-Lock worldwide. Published by Tidningskompaniet...

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Bolted Magazine-4

secured by the NORD-LOCK group WORDS: David wiles words: david wiles, nic townsend & linda Karlsson eldh Resilient Superbolt is compact and light, but can still withstand powerful shocks. bolting into space Customer: Lockheed Martin Space Systems – orion spacecraft Components: Crew Module, Launch Abort System, Service Module, Spacecraft Adapter crew: 4 Diameter: 5 meters integrated Launch date: 2017 Carrier rocket: Space Launch System Total mass to orbit: 18,732 kg Mankind’s next giant leap in space exploration will take us to destinations throughout our solar system never before explored by...

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Bolted Magazine-5

safe waste All Biffa Mercedes Trucks are now fitted with NordLock wheel nuts. photo: Biffa Waste services ltd photo: Lockheed Martin Space Systems Oh what a waste! Customer: Biffa Waste services ltd Waste collected: 30 million Tonnes every year Model: Fitted to all Mercedes refuse collection trucks Number of trucks in the Fleet: +2,000 Number of wheel nuts in Fleet: 20,000 Once we throw something away in the bin, most of us have the luxury of not having to give it another thought. But this is only because companies like Biffa have become so efficient at collecting, disposing and recycling everyone...

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Bolted Magazine-6

secured by NORD-LOCK the NORD-LOCK group heavy metal Anacon’s amp transformers are secured with four pairs of Nord-Lock washers each. Thanks to these, guitar players can be sure that lethal voltage stays inside the amp. Nord-Lock goes rock’n’roll Customer: Anacon Technology Latest Amplifier Model: Weight: Maximum Sound Pressure Level: Input power: 19 kg Tubewonder 118 dB output power: 55 W max 160 VA Price range: from approx. USD 4,500 The guitar amplifier is a fairly invisible device on the concert stage, but it is just as important for the sound of the electric guitar as the bow is for the...

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Bolted Magazine-7

Till: EXPERTS Email your questions about bolt securing to [email protected] FRIDA CULLIN STEVE BUSALACCHI Do you have a question about bolt securing? Put the Nord-Lock Material fatigue Q: What is the fatigue phenom- A: Material fatigue occurs when a component is subjected to cyclic loading. If the cyclic loads applied are too high, microscopic cracks will form, and when they reach a critical size the part will fracture. Material fatigue occurs at a stress level below the yield strength of a When designing a bolted joint it is crucial to minimise the cyclic loads applied to the bolt to avoid...

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Bolted Magazine-9

With Superbolt® you can tighten even the largest bolts with hand tools. Like the Nord-Lock product range, the result is safer, faster and more accurate bolting, making them a perfect match. Bolted takes a closer look at Nord-Lock's latest DAVID WILES CHRISTER EHRLING, SUPERBOLT & CERN ^ ment, which came in 1974 while scrap choppers in a US steel mill, solved at a stroke two basic problems with big bolts. One is that they take a massive amount of torque to tighten. The second is that they have a nasty habit of working loose. When told that otherwise perfectly-functioning scrap chopper required...

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Bolted Magazine-10

As a bolt’s diameter increases, the torque required for tightening soars, but Superbolt tensioners reduce the torque required by splitting one big torque into a number of smaller torques. of applications, from satellites to submarines to the Large Hadron Collider at CERN. The problem Steinbock tackled is the fact that for bolt diameters bigger than about M24, it is very difficult to create enough torque to tighten or loosen a bolt. Simple physics shows that the torque needed to properly pre-stress a bolt increases by the third power of the bolt diameter. Therefore as the bolt diameter increases,...

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Bolted Magazine-11

Gold award from CERN SUPERBOLT SUPPLIED MORE than 1,500 high-strength mechanical tensioners, expan- sion bolts and multi-jackbolt tensioners to the CERN Large Hadron Collider in Switzerland. Multi-jackbolt tensioners were used for an ap- plication requiring a very high clamping force, but with limited space for tightening the bolts. Since only hand tools were required, the need to create anchor points for heavier tightening equipment was eliminated. Superbolt won the CMS gold award for its contribution to the Ideal mine solution THE SEVERE ENVIRONMENT of an under- ground coal mine takes a brutal...

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Bolted Magazine-12

The ABB DC drives are designed for most industries, including metals, mining, wire manufacturing, oil rigs and cranes. 12 bolted # 1 2012

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Bolted Magazine-13

i'i-w-i.H Electric motors are often called the "workhorses of the industry", running all kinds of machinery ranging from escalators and ski lifts to huge port cranes. Heavy mechanical movements require a reliable drive that ensures the best torque, speed, and motor efficiency. This reliability often starts with the right bolt securing system. T CURRENT (DC) MOTORS lllolol' Uditili:. ¡:. .ill illi;ii ill ¡i II t i-.-nc Invilil-c ,-ears. Efficient speed regu- to din:N.- m in n n ipl.- the load on the motor, i. ;\ compact design and I.I'V .vbicl: heals up I hi ]>-I^-IT luis hiir and can cause .tenanc-...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.