Supplement

Supplement
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Supplement

Product catalog summary
Conversions
This section outlines formulas for converting units such as temperature, linear dimensions, force, torque, plating thickness, and weight. Key conversions include:
  • Temperature: Celsius to Fahrenheit and vice versa.
  • Linear Dimensions: Inches to millimeters and vice versa.
  • Force & Torque: Conversions between units like newton, pound-force, and kilogram-force.
  • Plating Thickness: Microns to inches.
  • Weight: Grams, ounces, kilograms, and pounds.
Electrical Ratings
Discusses rerating switch current capacities for different load types and voltages, highlighting:
  • Resistive Load: Predictable electrical life.
  • Lamp Load: High surge current due to low cold resistance.
  • Motor Load: Large current surges and potential arcing.
  • Inductive Load: High inrush currents and potential high voltage arcs.
  • Capacitive Load: Extremely high inrush currents causing severe arcing.
Includes sample calculations for rerating current for specific models.
Inductive DC Loads & TV Ratings
Details challenges of handling inductive DC loads and rerating AC capacity for DC circuits. Explains TV ratings and testing for high inrush current scenarios.
Dual Ratings
Discusses dual rated switches for logic and power level circuits, explaining the use of gold, silver, and gold over silver contact materials.
Lamps & LEDs Rerating
Provides formulas for calculating rerated specifications of lamps at different voltages. A graph illustrates voltage changes' impact on current, candlepower, and life performance.
Application Considerations
LEDs operate at low current and DC voltage levels, offering long service life and resistance to shock and vibration. NKK provides switches and indicators with various LED colors. Most LEDs require a ballast resistor, and NKK offers lamps with internal resistors in the YB series.

Incandescent Lamps
Lamp life varies due to environmental factors. Best performance at rated AC voltages or below, but high temperatures, shock, vibration, and DC voltage can accelerate deterioration.

Neon Lamps
Low-current, long-life sources suitable for line voltage circuits, requiring a series resistor. Emit low-intensity amber light and are resistant to shock and vibration.

Ballast Resistors
Necessary if source voltage exceeds lamp or LED rated voltage. Provides a formula for calculating resistor value and a table with recommended values.

Processing Recommendation Guide
NKK offers process-sealed switches for automated PC board processing, including toggles, rockers, pushbuttons, tactiles, rotaries, keylocks, and slides. Recommendations for PCB, SMT, and cleaning processes are provided.

Automated Cleaning Specifications
For manual soldering, temperature stabilization is crucial. NKK recommends no-clean or synthetic flux removable with alcohol-based solvents. Cleaning should occur at slightly elevated temperatures, with drying involving a one-hour bake at 52°C.

Solder Profiles
Outlines wave solder profiles for through-hole components and reflow solder profiles for SMT components, specifying preheat and peak temperatures, times, and cycles.
Specifications
  • Current and Voltage: In capacitive loads, current leads voltage. Inductive loads have initial current lower than steady state, with higher current upon break.
  • Contact Resistance: Increases with age and varies by environment and usage.
  • Dielectric Strength: Insulating material's ability to withstand high voltage without degradation.
  • Ingress Protection (IP): Rating system for water and dust protection levels.
Procedures
  • Cleaning: Automated for sealed devices, manual for unsealed, to remove flux from terminals and PC boards.
  • Convection Reflow: Automated soldering of surface mount devices using a convection oven.
  • Flow Soldering: Automated soldering of through-hole devices, also known as wave soldering.
  • Infrared Reflow: Mass soldering using infrared thermal radiation.
Standards and Certifications
  • CSA: Canadian Standards Association.
  • cULus: Compliance with both Canada and US requirements.
  • IEC: International Electrotechnical Commission, providing a quality assessment system for electronic components.
  • ISO: International Standards Organization, coordinating national standards institutes.
  • RoHS: Restriction of Hazardous Substances directive in Europe.
Recommendations and Best Practices
  • Dry Circuit: Low energy circuit condition to prevent arcing during contact switching.
  • Logic Level: Applications where power levels do not cause arcing, requiring gold contacts for reliability.
  • Process Compatibility: Components capable of automated cleaning after wave soldering.
Key Terms and Acronyms
  • DP: Double Pole.
  • DT: Double Throw.
  • LED: Light Emitting Diode.
  • NC: Normally Closed contacts.
  • NO: Normally Open contacts.
  • SPST: Single Pole Single Throw.
See more

Catalog excerpts

Supplement-1

Temperature Linear Dimensions Force & Torque Plating Thickness Weight Electrical Ratings Rerating Current Inductive DC Loads; TV Ratings Operating Range & Dual Ratings Lamps & LEDs Rerating Application Considerations Ballast Resistor Calculations & Recommendations Processing Data Processing Recommendation Guide Process Sealed Switches; Automated Cleaning Specifications Manual Solder – Profiles A, B Wave Solder for Through Hole – Profiles A, B Reflow Solder for SMT – Profiles A, B Standards & Approvals UL Recognition, cULus Recognition, CSA Certification VDE, SEMKO, SEV, ISO, IP Plastics & Elements Touch Terms & Acronyms Terms & Acronyms Federal Supply Code Product Overview Ultra-Miniature, Subminiature, Miniature, Specialty, Illuminated, Standard & High Capacity

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Supplement-2

Conversions TEMPERATURE Celsius International thermometric scale with fixed points marked 0°C for freezing point and 100°C for boiling of water. Thermometric scale with fixed points marked 32°F for freezing point and 212°F for boiling of water. LINEAR DIMENSIONS PLATING THICKNESS

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Supplement-3

Electrical Ratings RERATING CURRENT FOR SWITCHES WITH 125V AC RATINGS Generally, most switch applications can be classified into one of the below load categories. Switch capacities can be mathematically rerated when the application calls for a category or voltage other than the switch standard general specification ratings, meaning original current ratings at 125V AC. NKK has not conducted life tests at these rerated voltages and currents so it is important to contact the factory in such cases. The candidate switch should be tested in the actual application in which it is intended to function....

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Supplement-4

Electrical Ratings INDUCTIVE LOADS circuits with the same voltage and current, DC circuits handle 1.414 times the power. Therefore, when opening or closing a switch on a DC load, the arc developed is more severe, more energetic, and lasts longer causing more contact erosion and a shorter switch life. A switch intended for a DC circuit should have its AC capacity rerated for DC. See previous page for rerating current. In AC circuits the voltage and current are varying in a sinusoidal pattern; both the voltage and current cross the zero reference 120 times per second for 60Hz. Therefore, the chances...

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Supplement-5

Electrical Ratings OPERATING RANGE Three contact materials are commonly used in NKK switches: gold, silver, and gold over silver. These materials give the options of low level, power level, plus combined power and low level ratings. Gold plated contacts are recommended for dry circuits, which are defined as very low energy. In circuits where the voltage is below 28 volts DC and current is below 100 milliamps (dry circuits), no arc develops as the contacts open or close. So, the tarnish remains. Eventually without the arc, the contacts become so encrusted that the switch is unable to close the...

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Supplement-6

Lamps & LEDs RERATING Rated Voltage [ ] Applied Voltage Applied Voltage [ ] Rated Voltage Applied Voltage [ ] Rated Voltage Tilt Touch AVERAGE LIFE (Multiplying Factor) 80 90 100 110 120 PERCENT RATIO OF DESIGN VOLTS CURRENT and MSCP (Multiplying Factor) CURRENT and MSCP (Multiplying Factor) AVERAGE LIFE (Multiplying Factor) For your convenience, the graph below illustrates the way current, candlepower, and life performance vary with percent changes in applied voltage. The graphed values are typical for miniature and subminiature lamps with the average life based on rated voltages at 60 cycles...

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Supplement-7

Lamps & LEDs APPLICATION CONSIDERATIONS LEDs green, yellow, amber, blue, white, or bicolor (red/ green) LEDs. Most of the LEDs used in our products require a ballast resistor connected in series with the LED. In addition, we offer 5-, 12-, and 24-volt lamps with internal resistors in the YB series. Light emitting diodes (LEDs) operate at relatively low current and DC voltage levels and have comparatively unlimited service life. Their characteristics do not change significantly with age, and they are not easily damaged by shock or vibration. A variety of NKK’s switches and indicators are offered...

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Supplement-8

Ballast Resistors BALLAST RESISTOR CALCULATIONS & RECOMMENDATIONS R = IF Resistor Value (Ohms) Source Voltage (V) Forward Voltage (V) Forward Current (A) R If the source voltage is greater than the rated voltage of a lamp or LED, a ballast resistor must be connected in series with the lamp. The following circuit diagram and formula will assist in calculating the value of the required ballast resistor. Watt recommendations provide a margin to reduce heat rise and increase life. SOURCE VOLTAGE E

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Supplement-9

Ballast Resistors BALLAST RESISTOR CALCULATIONS & RECOMMENDATIONS R If the source voltage is greater than the rated voltage of a lamp or LED, a ballast resistor must be connected in series with the lamp. The following circuit diagram and formula will assist in calculating the value of the required ballast resistor. – Watt recommendations provide a margin to reduce heat rise and increase life. FORWARD IF Resistor Value (Ohms) Source Voltage (V) Forward Voltage (V) Forward Current (A) VOLTAGE CURRENT

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Supplement-10

Processing Data PROCESSING RECOMMENDATION GUIDE PCB Vapor Phase Manual Solder Series & Type Wave Solder Vapor Phase Manual Solder Wave Solder Series & Type

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Supplement-11

Processing Data PROCESS SEALED SWITCHES NKK, a pioneer in the development of process sealed switches, is ahead of its time as a manufacturer. These process sealed switches are increasingly in demand because of the advancements in automated PC board processing. NKK’s expansive family of process compatible devices includes toggles, rockers, pushbuttons, tactiles, rotaries, keylocks and slides in a variety of sizes. Over 50 years of quality design experience produced the first process sealed switches to satisfy the process requirements of PC board soldering and cleaning techniques. As the cutaway...

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Supplement-12

Processing Data Wave Solder Profiles for Through Hole t3 Profile B Low Temperature 110°C 30 seconds 270°C 5 seconds 1.6mm 2 PCB with no Lead Profile A High Temperature 110°C 40 seconds 270°C 6 seconds 1.6mm 2 PCB with no Lead Preheat Temperature Preheat Time Peak Temperature Peak Time Thickness of PCB Cycles Comments Wave Solder Profile Reflow Solder Profiles for SMT 180°C ~ 200°C 120 seconds 230°C 60 seconds 250°C Not Specified 1.6mm 2 PCB with no Lead 150°C ~ 170°C 90 seconds 200°C 30 seconds 240°C Not Specified 1.6mm 2 PCB with no Lead Profile A High Temperature Preheat Temperature Preheat...

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All NKK Switches catalogs and technical brochures

  1. A Indicators

    2  Pages

  2. Series FT

    15  Pages

  3. MS series

    4  Pages

  4. SCB-Series

    3  Pages

  5. UB Series

    12  Pages

  6. WB series

    4  Pages

  7. YB series

    14  Pages

  8. YB2

    13  Pages

  9. Rotaries

    46  Pages

  10. SmartSwitch

    8  Pages

  11. Rockers

    118  Pages

  12. Toggles

    119  Pages

  13. Pushbuttons

    130  Pages

  14. Rockers 2013

    16  Pages

  15. M2 series

    7  Pages

  16. M series

    12  Pages

  17. G series

    4  Pages

  18. D2 series

    10  Pages

  19. BB series

    6  Pages

  20. Indicators

    31  Pages

  21. Touch Screens

    17  Pages

  22. Tilt Sensors

    6  Pages

  23. Tactiles

    47  Pages

  24. Slides

    53  Pages

  25. Keylocks

    23  Pages

  26. SmartSwitch

    48  Pages

  27. Pushbuttons

    130  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.