Overview
This document provides comprehensive specifications and descriptions for various series of illuminated pushbuttons by NKK Switches, focusing on the FP01, GB, and HB series. It highlights their unique characteristics, mechanical and electrical specifications, and recommended applications.
FP01 Series Contactless Pushbuttons- Illumination: Available in red, green, or amber LEDs, with subdued illumination options.
- Durability: High reliability with a minimum of 3 million operations, using a photo interrupter.
- Construction: Rugged design suitable for environments like gaming and vending machines.
- Mounting: Snap-in mounting with a 6-pin connector socket.
GB Series Ultra-Miniature Fully Illuminated Plungers- Size and Weight: Ultra-miniature size for high-density mounting, ideal for handheld equipment.
- Sealing: Totally sealed body construction for contamination prevention.
- Contact Mechanism: STC contact mechanism for smooth actuation.
- LED Options: Single color LED in red, green, or amber.
HB Series Subminiature Pushbuttons- Electrical Capacity: Logic level of 0.4VA maximum at 28V AC/DC.
- Durability: Mechanical and electrical life of 50,000 operations minimum.
- Environmental Resistance: Operates in temperatures from -25°C to +55°C.
- Materials: Polyamide construction with gold-plated contacts.
General Specifications- Electrical Characteristics: Specifications for forward voltage, reverse current, and collector-emitter saturation voltage for various LED colors.
- Mechanical Specifications: Includes total travel, operating force, and temperature range.
- Connector Options: Various connector options available.
Applications and Recommendations- Suitable for low-voltage, low-current, logic-level circuits.
- Recommended for high reliability and contamination resistance environments.
General Specifications
Specifications for subminiature pushbuttons include electrical capacity, materials, environmental data, and installation guidelines. Electrical capacity for resistive loads is specified at a maximum of 0.1A at 30V AC/DC. Contact resistance is capped at 50 milliohms, and insulation resistance is a minimum of 100 megohms at 500V DC. Dielectric strength is 500V AC for at least one minute. Mechanical life is rated at 100,000 operations, with electrical life at 50,000 operations. The nominal operating force is 3.43N, and the contact timing is nonshorting.
Materials & Finishes
The housing and base are made of glass fiber reinforced polyamide. Movable and stationary contacts, as well as terminals, are made of phosphor bronze with silver plating.
Environmental Data
The operating temperature range is from -25°C to +50°C for illuminated models and up to +70°C for non-illuminated models. The device can withstand humidity levels of 90-95% for 96 hours at 40°C. It is also tested for vibration and shock resistance.
Installation
Maximum mounting torque is 0.49Nm and cap installation force is 9.8N. Soldering guidelines are provided.
Standards & Certifications
The switches are UL recognized when ordered with specific markings. All models are recognized at 0.1A at 30V AC/DC.
Distinctive Characteristics
Pushbuttons offer full face and spot illumination with various LED color options. They feature a compact design with a latchdown feature for circuit status indication. Dual sliding contacts ensure high reliability and long operating life.
Ordering Information
Provides a typical ordering example, detailing the configuration of the switch, including housing color, LED type, and contact materials.
Assembly Instructions
Instructions for cap removal and replacement, LED polarity and orientation, and tools for lamping and mounting are mentioned.
Additional Specifications for HB2 Series
Designed for audio/video applications, featuring quiet actuation and tactile feedback. Offers full face illumination with bicolor LED options and a compact design. Suitable for low-voltage, low-current logic-level circuits.
Specifications:
Detailed specifications for the Series KB Miniature Pushbuttons include electrical capacity for resistive loads, with power levels at 1A @ 125/250V AC or 1A @ 30V DC for silver contacts, and logic levels at 0.4VA maximum @ 28V AC/DC for gold contacts. Contact resistance is capped at 50 milliohms, and insulation resistance is a minimum of 1,000 megohms at 500V DC. Dielectric strength varies between silver and gold contacts, with mechanical life rated at 100,000 operations minimum and electrical life at 50,000 operations for silver and 100,000 for gold.
Materials & Finishes:
The housing is made of polyamide (UL94V-0), with movable and stationary contacts made of silver or copper with gold plating, depending on the circuit type. Terminals are made of phosphor bronze or brass with appropriate plating for power or logic level circuits.
Environmental Data:
The operating temperature range is from -25°C to +50°C for illuminated switches and up to +70°C for non-illuminated ones. The switches can withstand humidity levels of 90-95% for 96 hours at 40°C and vibrations from 10-55Hz with a peak-to-peak amplitude of 1.5mm.
Installation:
Mounting torque is limited to 0.78Nm, and cap installation force is 4.51N maximum. Soldering guidelines are provided in the supplement section.
Standards & Certifications:
The switches meet UL and CSA standards, with specific models recognized at 1A @ 125/250V AC, 1A @ 30V DC, and 0.4VA @ 28V DC.
Distinctive Characteristics:
Pushbuttons offer bright illumination with various color options, including spot illumination. They feature a latchdown mechanism for circuit status indication, snap-action for longevity, and a stainless steel frame to prevent rotation. The body diameter is 12mm, with options for rear panel bushing or snap-in mounting.
Ordering Information:
Provides a detailed guide on ordering, including options for cap types, colors, and lamp specifications. It also includes information on resistor codes and lamp colors for different voltage requirements.
Specifications:
1. Cutout Dimensions: Various dimensions are provided for switch cutouts, including options with and without barriers.
2. Panel Thickness: Ranges from 0.039” to 0.157” for switches and barriers, and 0.039” to 0.138” for protective guards and splash covers.
3. Electrical Specifications: Voltage options include 5V, 12V, and 110V AC with corresponding current ratings. Endurance is rated at 10,000 hours.
4. Temperature Range: Operating temperature ranges from -25°C to +50°C.
Procedures:
1. Installation: Includes mounting torque specifications and soldering guidelines.
2. Operating Range: Detailed in the supplement section, covering various environmental conditions.
Standards and Certifications:
1. Flammability: UL94V-0 standard for housing and base.
2. UL and CSA Certifications: Specific models are recognized and certified under these standards.
Recommendations:
1. LED and Lamp Usage: Guidelines for using LEDs and lamps, including voltage and current specifications.
2. Protective Accessories: Recommendations for using protective guards and barriers to enhance durability and safety.
Additional Information:
1. Cap Types and Colors: Various cap types and color combinations are available for customization.
2. Optional Accessories: Includes PCB adaptors and protective guards with specific dimensions and materials.
Key Data from Tables and Diagrams:
1. LED Specifications: Detailed specifications for different LED colors, including forward current and voltage.
2. Switch Dimensions: Typical dimensions for single and double pole switches are provided.
3. Environmental Data: Includes humidity, vibration, and shock resistance specifications.
Series LP01 Short Body Pushbuttons Overview
The LP01 series features short body pushbuttons with various configurations and specifications. These pushbuttons are designed for use in different applications, offering options for illumination, mounting, and contact materials.
Specifications- Contact Ratings: Silver contacts rated at 3A @ 125/250V AC or 30V DC.
- Mounting Types: Available in bushing and snap-in types with specific diameter requirements.
- Housing: Black matte finish, with recommended panel thicknesses for mounting.
- LED Specifications: Red, Amber, and Green LEDs with specific forward and reverse voltage ratings.
Procedures and Installation- Mounting: Ensure proper spacing between switches when mounted side-by-side.
- Soldering: Wave soldering at 270°C max for 6 seconds or manual soldering at 390°C max for 4 seconds.
- Cleaning: Not process sealed; clean locally with alcohol-based solutions.
Standards and Certifications- Switches are not UL or cULus marked unless specified. Recognition is only valid when ordered with markings.
Series NP01 Subminiature Pushbuttons Overview
The NP01 series offers subminiature pushbuttons with smooth actuation and high reliability, suitable for low-voltage, low-current logic-level circuits.
Specifications- Electrical Capacity: 0.4VA max @ 28V AC/DC.
- Contact Resistance: 50 milliohms max.
- Insulation Resistance: 500 megohms min @ 250V DC.
- Mechanical and Electrical Life: 500,000 operations min.
Materials and Environmental Data- Materials: Actuator made of silicon rubber, case of polycarbonate resin, and contacts with gold plating.
- Operating Temperature: -25°C to +50°C for illuminated models, -25°C to +70°C for non-illuminated models.
Packaging and Accessories- Available in partitioned trays or stick-tube packaging.
- Optional adaptors and custom legends available.
Overview: The document provides detailed specifications and guidelines for the Series UB2 Low Profile Pushbuttons by NKK Switches. It includes information on optional accessories, general specifications, distinctive characteristics, and ordering examples.
Specifications:- Electrical Capacity: Power Level (silver) is 5A @ 125/250V AC or 5A @ 30V DC. Logic Level (gold) is 0.4VA maximum @ 28V AC/DC.
- Contact Resistance: 50 milliohms maximum for silver; 100 milliohms maximum for gold.
- Insulation Resistance: 200 megohms minimum @ 500V DC.
- Dielectric Strength: 1,000V AC minimum between contacts for 1 minute; 1,500V AC minimum between contacts & case for 1 minute.
- Mechanical Life: 1,000,000 operations minimum for momentary; 200,000 operations minimum for alternate action.
- Environmental Data: Operating temperature range is –25°C to +50°C for illuminated and –25°C to +70°C for non-illuminated.
Materials & Finishes:- Housing/Bezel: Glass fiber reinforced polyamide (UL94V-0).
- Snap-in Frame: Stainless steel.
- Movable Contacts: Silver alloy or copper with gold plating.
Installation & Processing:- Cap Installation Force: 15.0N maximum downward force on cap.
- Soldering: Wave and manual soldering guidelines provided.
- Cleaning: Devices are not process sealed; hand clean using alcohol-based solution.
Standards & Certifications:- Flammability Standards: UL94V-0 housing/bezel & base.
- UL: Recognized only when ordered with marking on switch.
Distinctive Characteristics:- Wide selection of illumination effects with single and bicolor LEDs.
- Snap-acting contact mechanism provides sensitive actuation with audible feedback.
- Latchdown mechanism offers stability and reliability.
Ordering Information: The document provides a detailed breakdown of ordering codes for different configurations, including terminal types, poles, circuits, contacts, and LED options.
LED Specifications:- Bright LED and Super Bright LED specifications are provided, including forward current, voltage, and ambient temperature range.
- Super Bright Bicolor LED specifications include details on forward current and voltage for red/green combinations.
General Specifications
The document outlines the specifications for pushbutton switches, focusing on electrical capacity and logic levels. The power level for silver contacts is rated at 3A for 125/250V AC or 30V DC, while gold contacts are rated at a maximum of 0.4VA at 28V AC/DC.
Materials and Construction
The switches feature a black housing with a matte finish, and the bezel-barrier is an integral part of the switch body. The materials used include polycarbonate for the lens and insert, and thermoplastic elastomer for seals and filters.
Mounting and Installation
The switches are available in bushing and snap-in mounting types, with options for panel seals. They come with mounting nuts and o-rings for secure installation. The document provides detailed dimensions and panel thickness specifications for proper installation.
LED and Illumination Options
The switches support various LED configurations, including spot-illuminated caps with built-in LEDs, bright LEDs, and super bright LEDs. Electrical specifications for LEDs are provided, including forward current, voltage, and ambient temperature ranges. Bicolor LEDs are also available, with specific electrical requirements.
Optional Accessories
Accessories such as dust/splash covers and protective guards are available to enhance the durability and functionality of the switches. These accessories are made from materials like polycarbonate and glass fiber reinforced polyamide.
Assembly Instructions
The document includes assembly instructions, highlighting the importance of correct LED polarity and orientation. It also mentions available installation tools and provides guidelines for custom legends on switch caps.
Additional Notes
The document emphasizes the need for a ballast resistor if the source voltage exceeds the rated voltage for LEDs. It also provides recommendations for printing methods and materials for custom legends.
Specifications:
1. Contact Resistance: Maximum 50 milliohms for silver, 100 milliohms for gold.
2. Insulation Resistance: Minimum 200 megohms at 500V DC.
3. Dielectric Strength: Minimum 1,000V AC between contacts for 1 minute, 1,500V AC between contacts and case for 1 minute.
4. Mechanical Life: 1,000,000 operations minimum for momentary circuit, 200,000 operations minimum for maintained circuit.
5. Electrical Life: 100,000 operations minimum.
6. Nominal Operating Force: 1.5N for single pole, 3.0N for double pole.
7. Contact Timing: Nonshorting (break-before-make).
8. Travel: Pretravel and overtravel of 0.059” (1.5mm), total travel of 0.118” (3.0mm).
Materials & Finishes:
1. Bezel: Black glass fiber reinforced polyamide (UL94V-0) or chrome plated over ABS resin (UL94V-2).
2. Housing and Base: Glass fiber reinforced polyamide (UL94V-0).
3. Contacts: Movable contacts made of phosphor bronze with silver or gold plating; stationary contacts of silver alloy or copper with gold plating.
4. Terminals: Phosphor bronze with tin plating.
Environmental Data:
1. Operating Temperature Range: -25°C to +50°C for illuminated, -25°C to +70°C for non-illuminated.
2. Humidity: 90-95% for 240 hours at 40°C.
3. Vibration: 10-55Hz with 1.5mm amplitude, tested in three directions for 2 hours.
4. Shock: 50G acceleration, tested in six directions.
5. Sealing: IP65 of IEC60529 standard.
Installation:
1. Mounting Torque: Maximum 0.785Nm (6.95 lb•in).
2. Soldering: Manual soldering as per Profile A in the supplement section.
Standards & Certifications:
1. Flammability Standards: UL94V-0 for housing, base, and black bezel.
2. UL Recognition: File No. E44145, recognized with specific markings and ratings.
Distinctive Characteristics:
1. Design: 24mm square and 25mm diameter pushbuttons with splashproof design, meeting IP65 standards.
2. Actuation: Tamper-resistant actuators with a short body design for space conservation.
3. Appearance: Various cap colors and brilliant LED illumination options.
4. Mechanism: Snap-action contact mechanism with arc barrier protection.
5. Customization: Custom legends available on actuators.
Electrical Specifications for LEDs:
1. Bright and Super Bright LEDs: Various forward currents and voltages specified for different colors and configurations.
2. Ballast Resistor Calculation: Provided for LEDs when source voltage exceeds rated voltage.
Assembly Instructions for Round and Square Pushbuttons
Specifications and Components:
- The document provides assembly instructions for round and square pushbuttons, specifically for Series YB2 Panel Seal Pushbuttons.
- Key components include the LED, knurled mounting nut, bezel, o-rings, actuator, and housing.
- LEDs are electrostatic sensitive devices, requiring careful handling and installation in an electrostatic protected work station.
Assembly Instructions for Round Pushbuttons:
- Align the D-flat on the LED with the part number on the switch for correct polarity and insert the LED into the base.
- The larger metal part within the LED represents the cathode (-).
- Ensure proper alignment of the LED for correct polarity.
Assembly Instructions for Square Pushbuttons:
1. Remove the knurled mounting nut.
2. Remove the bezel and blue o-ring from the housing.
3. Install the LED, ensuring correct polarity alignment.
4. Align tabs on the actuator with projections inside the housing and snap the actuator into place.
5. Reinstall the blue o-ring at the inside bottom of the bezel.
6. Align the tab inside the bezel with the keyway on the housing and reposition the bezel.
7. Ensure the square gasket is present at the back of the bezel before panel installation. Align the keyway on the bezel with the tab in the panel and push the switch into the panel.
8. Attach the mounting nut behind the panel and tighten without overtightening. Maximum mounting torque is 0.785Nm (6.95 lb•in).
Handling and Precautions:
- LEDs are sensitive to electrostatic discharge; handle them in a protected environment.
- Use recommended methods such as laser etching, screen printing, or pad printing for legends on caps.
- Epoxy-based ink is recommended for printing.
Custom Legends and Printable Areas:
- NKK Switches offers custom legends for caps upon request.
- Suggested printable areas for film inserts are provided, with specifications for film material and thickness.
Conclusion:
This document provides detailed assembly instructions and handling precautions for round and square pushbuttons, emphasizing the importance of correct LED polarity alignment and electrostatic protection.