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Screw Driving motors

Screw Driving motors

Screw Driving motors

Product catalog summary

Final Fastening Process Overview

The document outlines the stages and parameters involved in the final fastening process, including initial fastening torque, screw head seating, rotation speeds, and timing. Key phases include initial rotation (idle rotation), tap forming, screwing, and final fastening, with emphasis on monitoring torque output and shaft rotation speed throughout these stages.

Key Parameters and Procedures

  • Initial Fastening Torque: The torque applied during the initial fastening phase before final tightening.
  • Screw Head Seating: The stage where the screw head is seated properly before final torque application.
  • Rotation Speeds: Different rotation speeds are specified for initial rotation, tap forming, and final fastening to ensure proper screw engagement and torque accuracy.
  • Torque Output Monitoring: Continuous monitoring of torque output and shaft rotation speed is critical to verify fastening quality.

Mechanical Specifications and Compatibility

The document provides detailed mechanical specifications for various models and tool units, including mounting flange compatibility, screw thread types, and dimensions.

Mounting Flange and Screw Details

  • Compatible mounting flanges for 4-M5 screws with 20 x 44 pitch.
  • Various screw sizes and thread types such as M3, M5, M8, and M10 (notably M10 female thread for NX800T2 only).
  • Dimensions for screw depths, flange sizes, and spacing for wiring are specified for different models.

Model and Tool Unit Specifications

  • Models covered include TU series, KX series (KX050T2, KX100T2, KX150T2, KX400T2), NX series (NX008T2, NX020T2, NX050T2, NX100T2, NX180T2, NX250T2, NX500T2, NX800T2), and their respective tool units.
  • Output shaft types selectable as M (M8 female thread), S (square shank), or H (hex hole), with some models limited to M or H only.
  • Length and dimension details for each model and tool unit are provided, including total length, shaft diameter, and space for wiring.

Controller and Power Unit Options

  • Compatible controllers include SD550T, SD550, and SD600T.
  • AC power units or switch units are available as optional components.

Critical Dimensions and Mechanical Features

The document includes precise mechanical dimensions such as flange diameters, screw hole depths, shaft diameters, and spacing for wiring. These are essential for ensuring proper installation and compatibility across different models and tool units.

  • Examples include flange hole spacing (e.g., 20 x 44 pitch), screw hole depths (e.g., 7 mm for M3 screws), and shaft diameters (e.g., φ32, φ36).
  • Special notes such as two-side width measurements and specific thread types for certain models are highlighted.

Summary of Best Practices and Recommendations

  • Maintain specified rotation speeds during each fastening phase to ensure accurate torque application and screw engagement.
  • Monitor torque output and shaft rotation speed continuously to detect any anomalies during fastening.
  • Use compatible mounting flanges and screw types as per model specifications to avoid mechanical incompatibility.
  • Select appropriate output shaft type (M, S, or H) based on the model and application requirements.
  • Ensure proper wiring space and controller compatibility for seamless integration.
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Catalog excerpts

Screw Driving motors-1

With vacuum attachment Supports wide range applications from manual fastening to robot.

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Screw Driving motors-2

Most suitable fastening with fine driver control B Maximum rotation speed 420-3,OObinin-' Fastening torque, speed etc. can be set individually with original AC servo motor which achieves most suitable driver control for various work applications. Not only miniature screw tightening which is hard for conventional electric driver, effective for resin materials and thin plates also. Fastening torque to be setup by electric currency percentage. •Torque, speed, time, angle, etc. can be set individually with numeric values. •Fastening conditions can be selected for each point (16 types) •Waveform analysis...

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Screw Driving motors-3

^1 SD500T a series (old model) compatible function >&2 [Time]-[Current value], [Time]-[Torque] waveform only ^3 Supported by waveform analysis software ^4 Cable length: 2m, 3m**, 5m, 7.5m, 10m** $65 Optional assembled cable available [Cabl

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Screw Driving motors-4

Various fastening mode to support various applications Standard fastening modes are "Two-step fastening", "Selftapping screw fastening", "Bolt fastening", "Nut fastening", "Forward rotation", "Reverse rotation", "Sync, fastening" etc. These modes do not require complicated program, just input some numeric values only. In addition, non-standard operations according to customer's requirement are also available as "User program (optional)". f Fastening methodTwo-step fasteningWhat is Two-step fastening? Standard fastening mode of KX and NX driver. In case of single step fastening, actual fastening...

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Screw Driving motors-5

Data can be output to external control device (PLC, etc.) using serial communication or field network.The data captured by PLC can be also displayed on the touch panel or stored to certain storage like SD card with the program made by customer. : aui Touch panel screen image After fastening is completed, tightening result can be automatically sent to external control device (PLC, etc.) as serial data. Output data : Torque value (NX) or current value (KX), final fastening angle, screw height check, fastening judgment result. Connection method : One to one connection of serial port on the external...

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Screw Driving motors-6

Communication software for maintenance is prepared for each series Oh 1 Screwdriving parameters Edit fastening torque value settings, rotation speed etc. Memory sheet screen Display the product fastening waveform and check the screw fastening condition Fastening waveform image Driver status monitor KX(SDEEO) NX(SDEBOT) NX(SDBOOT) Check the driver status with communication software I/O monitor Can check I/O input-output status at a glance. Fastening results monitor Can check fastening status like fastening torque, angle, time, fastening NG details etc. Operation monitor The driver can be rotated...

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Screw Driving motors-7

Judge fastening OK/NG with waveform analysis,finding out fastening abnormality which have ever be detected! OK or NG of fastening can be judged by comparing real-time waveform and OK waveform set in the controller. This will detect fastening defects which could not be jaded by torque value judgment only. KX driver reference waveform (comparison between waveform and tightening operation) Current value-time waveform 0u m OJh'i r iJMj ud i Time(S) The abnormal fastening condition like cross thread can be detected at the first step of operation. Final fastening detects differences of screw head seating...

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Screw Driving motors-8

KX Driver SD550 series Output shaft dimensions Tool unit NX020—180T2 Compatible mounting flange NX Driver SD550T series NX Driver SD600T series Output shaft select M and S only 8$Outline dimensional drawing CAD data can be downloaded from the website. NITTOSEIKO CO.,LTD. Assembly Machine Division / Shiroyama Plant Global Sales Section.

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