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DIE CAST INDUSTRIES APPLICATION Xk003

DIE CAST INDUSTRIES APPLICATION Xk003
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DIE CAST INDUSTRIES APPLICATION Xk003

Product catalog summary
Overview: This document provides comprehensive information on quick connect couplings and pneumatic tools tailored for die casting applications. It emphasizes environmentally friendly production methods and includes specifications, procedures, norms, standards, and recommendations.
Specifications: The catalog details various quick connect couplings such as HSP-DC Cupla, Purge Adapter PAD-2, 350 Cupla, Flat Face Cupla, SP Cupla Type A, Zerospill Cupla, and TSP Cupla. Each type is described by its body material, working pressure, seal material, and applicable fluid. For example, the HSP-DC Cupla is made of special steel with a working pressure of 20.6 MPa, suitable for hydraulic oil.
Procedures: The document explains the application of these couplings in hydraulic systems, particularly in die-casting machines with large pressure fluctuations. It describes the process of purging residual pressure using the Purge Adapter and highlights the benefits of the flat face design in reducing air admixture and liquid spillage.
Norms and Standards: Compliance with ISO 9001 and ISO 14001 standards is noted, ensuring quality and environmental management. The use of electroless nickel phosphorus plating is mentioned for enhanced durability and resistance to flame-retardant hydraulic fluids.
Recommendations: The catalog recommends using specific couplings for applications involving pressure fluctuations and ensuring compatibility with hydraulic lines. It advises on the benefits of the airless valve shut-off design and the sleeve stopper mechanism to prevent accidental disconnection.
Key Features: The couplings are designed for high pressure and efficient fluid handling, featuring two-way shut-off valves, minimal spillage structures, and self-aligned valve designs. The importance of selecting the right coupling type based on specific application requirements is emphasized.
Quick Connect Couplings: Detailed descriptions of various couplings are provided, including Cupla TSW Type, SP Cupla Type A, TSP Cupla, and Multi Cupla, each with unique features like valveless structures, automatic shut-off valves, and sleeve stopper mechanisms.
Pneumatic Tools: The document describes tools such as Super Hand, Air Sonic, and various pneumatic die grinders, belt sanders, and deburring tools. Each tool is detailed with features like high-speed rotation, low vibration, compact design, and specific applications.
Global Network: Nitto Kohki's global presence is highlighted, with offices in the USA, Europe, Australia, China, Singapore, Thailand, India, and Mexico, ensuring support and adherence to quality and environmental standards.
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Catalog excerpts

DIE CAST INDUSTRIES APPLICATION Xk003-1

QUICK CONNECT COUPLINGS & POWER TOOLS CUPLA & TOOLS FOR DIE CASTING Quick Connect Couplings Power Tools

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DIE CAST INDUSTRIES APPLICATION Xk003-2

Quick Connect Couplings Power Tools QUICK CONNECT COUPLINGS HSP-DC CUPLA PURGE ADAPTER PAD-2 350 CUPLA FLAT FACE CUPLA F35 Type FLAT FACE CUPLA FF Type SP CUPLA Type A ZEROSPILL CUPLA TSP CUPLA TSP CUPLA SOCKET WITH BALL VALVE CUPLA TSW TYPE FOR SPOT COOLING MULTI CUPLA Working pressure: The normal allowable fluid pressure under continuous use. Continuously exceeding the working pressure may cause leakage or damage.

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DIE CAST INDUSTRIES APPLICATION Xk003-3

QUICK CONNECT COUPLINGS Quick Connect Couplings For core driving cylinders when clamping and opening of molds. HSP-DC CUPLA FLAT FACE CUPLA F35 Type FF Type "Airless valve shut-off design" reduces both air admixture and liquid spillage. Strengthened type of HSP Cupla. Cylinder for core driving PURGE ADAPTER For high pressure. Flat contact face design minimizes air admixture and liquid spillage. Solenoid valve Core Molded product PURGE ADAPTER Semi-standard Residual pressure removal for hydraulic circuits. 02

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DIE CAST INDUSTRIES APPLICATION Xk003-4

Quick Connect Couplings QUICK CONNECT COUPLINGS "Electroless nickel phosphorus plating" which is not soluble to flame-retardant "water glycol type hydraulic fluid" is entirely adopted. For hydraulic driving Semi-standard Strengthened type of HSP Cupla. - Valve material with excellent impact resistance is adopted. Ideal for die-casting machines with large pressure fluctuations. - HSP Cupla and HSP-DC Cupla are interchangeable with the same size. - Please use HSP-DC Cupla for applications involving pressure fluctuation. For hydraulic driving Semi-standard Qnet push Residual pressure purge...

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DIE CAST INDUSTRIES APPLICATION Xk003-5

QUICK CONNECT COUPLINGS Quick Connect Couplings Sleeve stopper mechanism prevents accidental disconnection. For hydraulic driving Push to connect operation FLAT FACE CUPLA Equipped with sleeve stopper mechanism. Equipped with sleeve stopper mechanism. Equipped with sleeve stopper mechanism. FLAT FACE CUPLA FLAT FACE CUPLA "Airless valve shut-off design" reduces both air admixture and liquid spillage. For high pressure. Flat contact 1.5 to 2 times flow rate of Flat face design minimizes air Face Cupla F35 type. * Compared with Nitto Kohki's 35 MPa Cuplas. admixture and liquid spillage. - Ideal...

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DIE CAST INDUSTRIES APPLICATION Xk003-6

QUICK CONNECT COUPLINGS Quick Connect Couplings To achieve high-cycle cooling and efficient exchange of die. Socket with Ball Valve Both plug and socket with valveless structure drastically saves pressure loss. Valves in both socket and plug prevent fluid spill out on disconnection. One-piece design of TSP Cupla socket and ball valve. CUPLA Manifold Cooling unit For cooling ZEROSPILL CUPLA CUPLA TSW Type FOR SPOT COOLING Made-to-order item Unique seal design reduces both liquid spillage and air ingress. 05 Ideal for improving the efficiency of setup change and repair work of die-casting molds....

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DIE CAST INDUSTRIES APPLICATION Xk003-7

QUICK CONNECT COUPLINGS Quick Connect Couplings For cooling SP CUPLA Type A Valves in both socket and plug prevent fluid spill out on disconnection. - Plugs with male thread end are also available. - Steel couplings are nickel plated. Unique seal design reduces both liquid spillage and air ingress. - Valve design offers smooth zero-friction movement. - Push to connect design. - Automatic shut-off valves in both socket and plug prevent fluid spill out on disconnection. Working pressure Valve structure Working pressure Valve structure Applicable fluid Water Hydraulic oil Chemicals Air Gas Steam...

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DIE CAST INDUSTRIES APPLICATION Xk003-8

Quick Connect Couplings TSP CUPLA Socket with Ball Valve Equipped with sleeve stopper mechanism. l Suitable for connection to braided hoses. Twojpiece design, ■ No hose clamp required. ■ No additional tightening ; required. - Please use braided hoses available in the market. - Applicable fluids for braided hose connection type depend upon the specifications of braided hoses to be used. Both plug and socket with valveless structure drastically saves pressure loss.One-piece design of TSP Cupla socket and ball valve. - Sleeve stopper mechanism prevent accidental disconnection during connection....

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DIE CAST INDUSTRIES APPLICATION Xk003-9

Quick Connect Couplings CUPLA TSW Type For Spot Cooling Made-to-order item Application example of cooling inner tube. HTTcT HI ^CUPLA TSW Type Ideal for improving the efficiency of setup change and repair work of die-casting molds. - Connecting / disconnecting of piping is "one-touch", contributing to reduction changeover and repair time. - The cooling tube (plug side) and the hose attachment part (socket side) can be separated. Reuse of the hose side is possible. Made-to-order item Ideal for shortening mold setup time. MULTI Confirmation of water flow Cooling unit - Connect and disconnect 12...

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DIE CAST INDUSTRIES APPLICATION Xk003-10

Quick Connect Couplings Power Tools SUPER HAND SUPER HAND LIGHT AIR SONIC BELTON BABY BELTON COMPACT MULTI SANDER BURR CUTTER Air pressure at the inlet of the tool must not exceed 0.6 MPa (6 kgf/cm2). SANDING GRINDING / FILING Pneumatic type only

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DIE CAST INDUSTRIES APPLICATION Xk003-11

Power Tools Portable precision finishing file SUPER HAND Fast, efficient filing, sanding and deburring tools. - Eliminates time consuming manual hand-filing operations. - Ideal for industrial production filing applications on steel, aluminum, brass, wood and other materials. - Unique and compact design delivers reduced vibration performance while reducing operator fatigue. - Interchangeable files. - Rear exhaust system. Portable precision finishing file Lightweight, ultra-low vibration filer for aluminum die cast and machined parts filing. Model

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DIE CAST INDUSTRIES APPLICATION Xk003-12

Tools Power Tools AIR SONIC Ideal for most deburring, finishing and grinding applications. - Precision machined with heavy-duty spindle and support bearings. - Rear exhaust with noise reduction system. - Suitable for industrial and production applications. - Locking throttle lever helps prevent accidental start-up. - Accepts most stone-type and rotary carbide burrs with 6 mm shanks. Pneumatic die grinder AIR SONIC High speed rotation 56500 rpm. - Smooth high speed rotation and low vibration enables precision grinding. - Stepless speed change from 0 to 56500 rpm meets a wide range of grinding...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.