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AIR RECIRCULATION FOR OVENS AND DRYERS

AIR RECIRCULATION FOR OVENS AND DRYERS

AIR RECIRCULATION FOR OVENS AND DRYERS

Product catalog summary
Overview: The document outlines the benefits and services provided by NIRA, focusing on improving safety and energy efficiency in industrial plants through advanced monitoring and control systems.
Key Benefits:
  • Enhanced safety by monitoring and controlling solvent concentrations to prevent explosion risks.
  • Significant energy savings on air heating systems, reducing electricity, fuel oil, or natural gas consumption.
  • Reduced investment costs for air treating systems (RSP or RTO).
  • Lower residual solvent levels on laminated, coated, or printed flexible materials.
Services Offered:
  • Free consultations and plant inspections.
  • Ventilation system studies and construction drawings for mechanical adjustments.
  • Supply of mechanical components for automatic air recirculation systems.
  • Flame Ionization and Infrared LEL monitoring systems.
  • Automatic air recirculation control systems.
  • Detailed quotations, energy savings estimations, and investment payback time calculations.
  • Contract maintenance services.
Technical Insights:
  • LEL monitoring systems and automatic air recirculation control systems can reduce discharge flow rates by 40% to 60% and increase solvent concentration by 30% to 50%.
  • Solvent concentrations must be kept below 50% of their Lower Explosion Level (UNI EN 1539:2009) to prevent explosion risks.
  • Energy consumption during drying processes can be reduced by 30% to 40% using automatic air recirculation control systems.
Implementation and Cost Efficiency:
  • Existing laminating, coating, flexo, or gravure press machines can be retrofitted, though mechanical adjustments may be necessary.
  • Technical inspections provide critical information on investment costs, flow rate reductions, energy savings, and payback times.
  • Rising energy and raw material costs drive the need for cost-effective air treating systems and energy-saving technologies.
Conclusion: The document emphasizes the importance of reducing production costs to increase profit margins and competitiveness in the market, highlighting the financial and operational benefits of NIRA's systems and services.
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Catalog excerpts

AIR RECIRCULATION FOR OVENS AND DRYERS-1

New instruments and Research for Analysis Through our LEL monitoring systems and "automatic air recirculation control" systems, we are able to drastically reduce (between 40% to 60%) the flow rate in discharge and increase (between 30% to 50%) the average solvent concentration in evacuation from any laminating, coating, flexo and gravure press machines. ! K NIRfl Products and Seruices NIRA supplies the following services and products: > Free tonsultations and plant inspettions. > Studies of the ventilation systems. > Construction drawings for mechanical adjustments on the ventilation systems. > Mechanicals supply to create the automatic air recirculation systems. > Flame Ionization and Infrared LEL monitoring systems. > Automatic air recirculation control systems. > Detailed quotations, energy saving estimations and investment payback time. > Contract maintenance. B E N E F I T S > More safety inside the plant by monitoring and keeping under <ontrol the solvent concentrations. > Saving on electricity, fuel oil or natural gas consumption on the air heating systems. >1 Lower investments on air treating system (RSP or RTO). > Lower residual solvent on laminated, coated or printed flexible materials.

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AIR RECIRCULATION FOR OVENS AND DRYERS-2

Increasing energy and raw material costs, as well as a growing sensitivity toward emission controls, are pushing all major printing companies to explore new technologies designed to drastically reduce costs associated with air treating systems and energy saving. Some of these expensive investments on air treating systems and their running cost, are partially related to the quantity of the air to be treated and its average solvent concentration. H AUTOMATIC AIR RECIRCULATION ITROL SYSTEM ANY TYPE OF M iTROF ITTED? Through our LEL monitoring systems and "automatic air recirculation control" systems,...

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