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Nippon Pulse
Motion Control/ Serial Communication

Motion Control/ Serial Communication

Product catalog summary

Overview: Nippon Pulse provides motion control and serial communication solutions for industries such as factory automation, healthcare, and office automation. Their products include programmable pulse generators, driver chips, and high-speed serial communication chips designed to improve motion control system efficiency and performance.

Specifications: The document details various series of programmable pulse generators (PCL6000, PCL6100, PCD2112, PCD4500) and driver chips (NP series) that support high-speed serial communications with minimal wiring. These are available in chip-level and DIN rail-mounted configurations.

Key Features: Features include interpolation functions, low-cost options for simple motion control, and miniature versions. Applications range from stepper and servomotor control to linear motor control and multi-axis control using Motionnet® serial communication.

Applications: Nippon Pulse products are used in machines such as injection molding machines, laser processing, food processing machines, medical imaging equipment, and security systems.

Technical Details: Specifications for each chip series include controllable axes, reference clock frequency, maximum output speed, pulse rate settings, and acceleration/deceleration settings. CPU interface options and package dimensions are also outlined.

Performance and Compatibility: Designed for high performance, the chips feature S-curve acceleration/deceleration, automatic ramping-down point setting, and compatibility with 5V interfaces. They support various interpolation functions and offer features like backlash correction and vibration suppression.

Conclusion: Nippon Pulse's solutions are versatile and adaptable, providing high-performance options for a wide range of industrial applications. Their products reduce CPU burden and enhance system efficiency through advanced features and flexible configurations.

Specifications and Models: Models such as PCL6000, PCL6100, PCD2112, G9103, and G9003 are discussed, applicable for functions like triangular drive correction and origin return sequences.

Functions and Procedures: Procedures for immediate stop commands, origin return/homing sequences, and deceleration stop commands are outlined, along with varied-speed operations using linear and S-curve acceleration/deceleration.

Acceleration/Deceleration Patterns: Different patterns can be programmed, with adjustments possible during acceleration. S-curve acceleration or deceleration is applied based on new FH values.

Interpolation Functions: Models like PCL6000 and G9103 support circular and linear interpolation, enabling continuous interpolation without interruption.

Advanced Features: PCL6045B and PCL6025B models offer functions such as overriding pulse rate, target position changes during operation, and error/event-triggered interrupt signals.

Evaluation Boards: Boards like EB6113 and EB6143 for the PCL6100 series allow testing under practical conditions, supporting high-resolution linear motors and providing axis interface isolation.

PCD2112 and PCD4500 Series: PCD2112 connects to CPUs via a four-wire serial bus and can operate without a CPU using EEPROM. PCD4500 is designed for stepper motors, offering low-cost programmable pulse generation.

Motionnet® System: A high-speed serial communication system using G9000 series chips, suitable for factory automation, supporting cyclic and transient communication with up to 64 local devices.

Device Features:

G9001A: Minimizes CPU load, manages serial communications, and supports various local devices with built-in RAM.
G9002: Functions as an I/O chip for cyclic communication of input/output signals.
G9103: A one-axis PCL chip enabling complex motion control with built-in counters and comparators.
G9003: Serves as a programmable pulse generator with various motion control features.
G9004A: A CPU emulator for controlling peripheral chips and communicating with additional CPUs.

Communication and Control: Motionnet® uses dedicated or LAN cables for high-speed communication, with various operation modes and error/event factors to optimize motion control.

Additional Components: NP7380, NP2671E2, and NP3775E3 are controllers and drivers for stepper motors, offering features like auto current down circuits and dual chopper drivers.

Key Sections:

1. S-Curve Acceleration: Reduces mechanical vibrations compared to linear acceleration, allowing customizable acceleration and deceleration times.

2. Origin Return and Positioning: Discusses modes for returning to the origin, including origin search and escape, with encoder signals and pulse outputs.

3. Servomotor Interface: Describes signals for servomotor control, such as in-position, deviation counter clear, and alarm signals.

4. Encoder Input and Counters: Outlines the use of encoder inputs for position management and up/down counters for tracking movement and position.

5. Motion Control Boards: Lists motion control boards, their models, and compliance status, detailing chip compatibility with servo drives.

6. Output and Signal Control: Discusses control of output pulse width, simultaneous start/stop capabilities, and detection of out-of-step conditions.

7. Interpolation and Positioning: Highlights linear and circular interpolation capabilities for complex motion paths.

8. Additional Features: Includes vibration suppression, independent operating modes, and compatibility with 5V interfaces.

9. Product Specifications: Provides specifications for motion control products, including power input, output current, and environmental conditions.

Procedures and Features: Describes the setup and operation of the motion checker for stepper motors, allowing speed pattern settings and operation modes.

Product Descriptions: Nippon Pulse offers products like the Linear Shaft Motor, SLP Acculine Series stages, SCR Nanopositioning Series, tin-can stepper motors, and hybrid rotary steppers, designed for high precision and efficiency.

Company Overview: Nippon Pulse America, Inc. is a leader in stepper motor, driver, and controller technology, emphasizing innovation, customer satisfaction, and technological progression.

Catalog excerpts

Motion Control/ Serial Communication Nippon Pulse w w w . n i pp o np u l s e . c o m w w w . n i pp o np u l s e . c o m Your Partner in Motion Control

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Factory Automation Semiconductor/Liquid Crystal Mfg. Healthcare Equipment Security & Office Automation Injection molding machine Mounter Laser processing Winding machine Dispenser X-Y stage Knitting machine Paper processing Taping machine Food processing machine Robot Packinging machine Automatic soldering machine Exposure system Membrane forming machine Etching machine Washing machine Probing machine Dicing machine Bonding machine LSI tester Handler Molding machine Appearance inspection instrument Dimension measuring instrument Liquid crystal processing Blood analyzer Liquid injector CT scanner...

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Y o u r P a r t n e r I n M o t i o n C o n t r o l www.nipponpulse.com Motion/Serial Communication Selection Guide PCL6025B PCL6045B PCL6045BL PCL6113 PCL6123 PCL6143 PCD2112 PCD4511 PCD4521 PCD4541 Motionnet G9103 G9003 Remarks Reference Page 6 7 8 9 13 14 Control Stepping Motor Y Y Y Y Y Y Excitation sequencer function Y Y Y Y Make simple 2-phase step motor drive circuit Control Servomotor Y Y Y Y Y Servomotor I/F, up/down counter Control linear motor Y Y Y Y Servomotor, I/F, high max, output freq. Control 1 axis w/one chip Y Y Y Y Y Control max 2 axes w/one chip Y Y Y Control max. 4 axes...

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Motion/Serial Communication www.nipponpulse.com N i p p o n P u l s e A m e r i c a , I n c . PCL6025B PCL6045B PCL6045BL PCL6113 PCL6123 PCL6143 PCD2112 PCD4511 PCD4521 PCD4541 Motionnet® G9103 G9003 Num. of controllable axes 2 (PCL6025B) 4 (PCL6045B/BL) 1 (PCL6113) 2 (PCL6123) 4 (PCL6143) 1 1 (PCD4511) 2 (PCD4521) 4 (PCD4541) 1 1 Reference Clock 19.6608 MHz (max 20 MHz) 19.6608 MHz (max 30 MHz) 9.8304 MHz (max 20 MHz) 4.9152 MHz (max 10 MHz) 80 or 40 MHz 80 or 40 MHz Max. Output Speed1 6.5 Mpps (max 10Mpps) 9.8 Mpps (max 15 Mpps) 2.4 Mpps (max 5 Mpps) 400 Kpps2 6.66 Mpps (max 10 Mpps) 6.66...

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Y o u r P a r t n e r I n M o t i o n C o n t r o l www.nipponpulse.com Motion/Serial Communication PCL6025B PCL6045B PCL6045BL PCL6113 PCL6123 PCL6143 PCD2112 PCD4511 PCD4521 PCD4541 Motionnet® G9103 G9003 S-curve acceleration/deceleration Y Y Y Y Y Y S-curve section setting Y Y Y Y Y Triangular drive correction function Y Y Y Y Y Origin return Y (13 types) Y (4 types) Y (4 types) Y (1 type) Y (13 types) Y (13 types) Origin search, origin escape Y Y Y Y Origin return w/moving amount restricted Y Limit positioning Y Y Y Limit escape Y Y Y Y Servomotor interface Y Y Y Y Y Encoder input (up to...

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Motion/Serial Communication www.nipponpulse.com N i p p o n P u l s e A m e r i c a , I n c . How to Determine Output Pulse Rate Output Pulse Rate = Pulse Rate Register Value x Multiplication Register Value The higher the pulse rate register value, the finer the output pulse rate can be set Pulse Output Pattern Shown below is an example of S-curve acceleration/deceleration and S-curve section Note: With PCD4500 series, S-curve acceleration/deceleration sections cannot be set, and the deceleration rate is the same as acceleration rate. Deceleration rate S-curve Deceleration section FH pulse rate...

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Y o u r P a r t n e r I n M o t i o n C o n t r o l www.nipponpulse.com Motion/Serial Communication As shown below, various acceleration/deceleration patterns can be programmed. Applicable models: PCL6000, PCL6100, PCD2112, G9103, G9003 The preset FH register value can be changed to a lower value while acceleration is in progress. 1. If the newly set value is lower than the pulse rate at the time of the change, S-curve deceleration is made to the newly set value 2. If the newly set value is equal to or higher than the pulse rate at the time of the change, S-curve acceleration is made to the newly...

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Motion/Serial Communication www.nipponpulse.com N i p p o n P u l s e A m e r i c a , I n c . PCL6000 Series · Circular interpolation between two desired axes and linear interpolation among two to four desired axes · Linear interpolation among five or more axes is also possible by using two or more chips (three or more axes for the PCL6025B) · Preregisters enable continuous interpolation, circular-to-linear-to-circular... · Maximum output pulse rate: 6.5 Mpps (10 Mpps) · Built-in four up/down counters per axis · PCL6045B(L)/PCL6025B: 28-bit x 3 and 16-bit x 1 · All counters can be used for various...

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Y o u r P a r t n e r I n M o t i o n C o n t r o l www.nipponpulse.com Motion/Serial Communication PCL6100 Series · Linear interpolation among two to four desired axes · Linear interpolation between chips is also possible · Maximum output pulse rate: 15 Mpps · Built-in two up/down counters per axis (28-bit) · Built-in comparators per axis (28-bit) · Use of comparators and counters in combination enables the following operations: · Interrupt signal output and external output of comparison results · Ring count · Starting by internal synchronization signal · Overriding operating pulse rate and...

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Motion/Serial Communication www.nipponpulse.com N i p p o n P u l s e A m e r i c a , I n c . PCD2112 · Connection to CPU via four-wire serial bus · Usable with CPU which is not provided with external bus terminal · General-purpose I/O terminals can effectively be used with CPU having multipurpose pins for external bus · Optimized control parameter arrangement and block transfer · This enables reduction of transfer time to minimum · New independent system mode for operation with no CPU · Operation with no CPU is made possible by externally connecting EEPROM in which up to 32 operating patterns...

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Y o u r P a r t n e r I n M o t i o n C o n t r o l www.nipponpulse.com Motion/Serial Communication PCD4500 Series · Output pulse rate: 400 Kpps · Practical rate; theoretically max. 2.4 Mpps · Linear and S-curve acceleration/deceleration · Two-phase stepping motor excitation sequence circuit built-in · Simultaneous start/stop · Pulse output on multiple axes within one chip or on multiple chips can be started simultaneously by the command or external signal. Pulse output on all axes can be stopped by the command, external signal, or failure on any axis · Idling pulse output (1 to 7 pulses) · Overriding...

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Motion Control/ Serial Communication

Motion Control/ Serial Communication

Catalog excerpts

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