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Linear Servo - Linear Shaft Motor

Linear Servo - Linear Shaft Motor
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Linear Servo - Linear Shaft Motor

Product catalog summary
Introduction to Linear Shaft Motors
Nippon Pulse's Linear Shaft Motors are advanced linear brushless motors known for their reliability, zero maintenance, zero cogging, and high precision. They are ideal for applications demanding high performance and ease of use.
Design and Structure
The motor features a shaft with rare Earth-Iron-Boron Permanent Neodymium Magnets and a forcer with cylindrically wound coils. Its simple, high-precision, non-contact design includes a large non-critical air gap for consistent force without precise alignment.
Key Features
  • High thrust capability up to 100,000N.
  • Quiet operation due to non-contact design.
  • High precision with a resolution of 0.07nm.
  • High-speed drive capabilities exceeding 10m/s and low-speed drives as low as 8μm/s.
  • Durable construction suitable for underwater or vacuum environments.
Performance and Efficiency
The motor's force velocity curve is linear, with regions for Continuous Force, Acceleration Force, and Peak Force. It is highly efficient, utilizing magnetic flux optimally and requiring less power than traditional motors.
Advantages Over Other Technologies
  • Compact and lightweight design.
  • Zero cogging due to coreless, ironless design.
  • Large air gap for easy installation and alignment.
  • High efficiency and enclosed magnets for versatile integration.
Applications
Suitable for high-precision conveying, high-speed printing, and environments requiring quiet and clean operations, including oil, water, or vacuum conditions.
Conclusion
The Linear Shaft Motor by Nippon Pulse offers a robust solution for motion control, providing high precision, efficiency, and versatility across various applications.
Overview
The document discusses the use of Linear Shaft Motors in various applications, highlighting their advantages in achieving high thrust, precision, and speed without speed fluctuation. It emphasizes the importance of system configuration and the selection of appropriate components to optimize performance.
Parallel Drive System
Linear Shaft Motors can be used in parallel configurations to achieve large thrusts for moving heavy objects, ideal for applications requiring constant speed, such as drug dispensing.
Features and Applications
  • Linear Slider: Utilizes a single Linear Shaft Motor with a servo driver, motion controller, linear encoder, and guide. Key specifications include a stroke of 300mm, thrust of 15N, and a maximum speed of 7.2 m/s.
  • Linear Station: Used in blood testing equipment with two motors on the X-axis and one on the Y-axis, achieving a processing time of one specimen every 35 seconds.
  • High Precision Stage: Features a single motor for a granite stage, offering ultra-high precision with a resolution of 0.14nm.
  • Vertical Slider: Provides smooth vertical movement with quiet operation, suitable for clean room environments.
System Configuration
Steps for configuring a Linear Shaft Motor system include selecting the motor, shaft supports, linear guide, encoder, and servo driver based on specific requirements. Emphasizes mechanical stiffness and proper ventilation.
Component Selection
  • Linear Guide: Selection based on cost and performance, with air bearings being the most desirable for smoothness.
  • Shaft Supports: Chosen based on force and stroke requirements to prevent shaft bending.
  • Linear Encoder: Critical for achieving required position resolution, with recommendations for using encoders with 1µm resolution or better.
  • Servo Driver: Must match the power requirements of the motor, with considerations for peak and RMS values.
Parallel Systems
Parallel drive systems using Linear Shaft Motors offer advantages in high-precision applications by allowing force generation and feedback at the center of mass, reducing the need for multiple encoders and amplifiers, simplifying system design, and increasing efficiency.
Conclusion
The document provides detailed guidance on the selection and configuration of Linear Shaft Motors for various applications, emphasizing the importance of system optimization to achieve high performance.
Overview
The document provides detailed technical information on Nippon Pulse's Linear Shaft Motors, emphasizing their integration into motion systems, cooling methods, and specifications.
Cooling Methods
Linear Shaft Motors inherently run cooler than other linear motors. Cooling methods such as heat routing, heat fins, heat fans, forced air, and water cooling can enhance performance by 30-40%. A specific example shows a heat sink improving the rated current of different models by 30-75%.
Horizontal and Vertical Arrangements
In horizontal applications, the load is attached to the forcer for precise linear movements, with the shaft supported at both ends. In vertical applications, a counterbalance mechanism is necessary to prevent load dropping during power interruptions. Common counterbalance techniques include pneumatic cylinders, springs, or counterweights.
Part Numbering and Specifications
The document includes a comprehensive guide on part numbering, detailing shaft sizes, forcer sizes, winding options, and air gap specifications. Examples illustrate how to interpret part numbers for specific motor configurations.
Specifications and Performance Data
Tables provide detailed specifications for various models, including continuous force, current, back EMF, force constant, acceleration force, and more. These specifications help in selecting the appropriate motor for specific applications.
Formulas and Calculations
The document outlines formulas for amplifier/driver sizing, including voltage and current calculations, and provides general formulas for acceleration, velocity, and distance. It also includes motion profile formulas for trapezoidal and triangular profiles.
Motor Selection Guide
A step-by-step guide assists in selecting the appropriate Linear Shaft Motor based on load conditions, required thrust, and effective thrust. It emphasizes the importance of considering friction, incline angle, and safety margins in calculations.
Conclusion
The document serves as a comprehensive resource for understanding and selecting Nippon Pulse Linear Shaft Motors, providing detailed specifications, cooling options, and calculation methods to optimize motor performance in various applications.
Motor Sizing Example:
The document provides a detailed example of motor sizing for moving a 6kg mass horizontally over a 100mm distance in 160 milliseconds, including settling time. The total travel is 400mm with a dwell time of 200 milliseconds. The move profile assumes a trapezoidal profile with acceleration and deceleration times of 50 milliseconds each. The acceleration force is calculated at 117N, and the S350T motor is recommended based on peak and continuous force requirements.
Technical Specifications:
Key specifications include a coil resistance of 20.2 ohms, a coil force constant of 99N/Ap, and a thermal resistance of 2.4°C/W. The document also details the friction force, inertial force, and total acceleration force calculations, resulting in an RMS force of 94.7N and a peak current of 2 Amp rms.
Voltage and Current Requirements:
The bus voltage needed is calculated to be 118.8Vac, considering voltage due to back EMF, I*R, and inductance. The document provides detailed formulas and calculations for these values.
Nippon Pulse Offerings:
Nippon Pulse offers the Linear Shaft Motor Application Resource Tool (SMART) for motor selection assistance, requiring Microsoft Excel. The company provides a wide range of motion control solutions, including stepper motors, linear shaft motors, controllers, and drivers, with customization options for various applications.
Industries and Clients:
Nippon Pulse serves industries such as automation, biomedical, instrumentation, and semiconductor, with clients including Boeing, Siemens, and Smiths Medical. The company emphasizes quality control and customer satisfaction, offering quick prototyping and tailored solutions.
Company Overview:
Nippon Pulse has a strong reputation for high-quality products and innovation in motion control technology. The company is headquartered in Radford, VA, and has representatives across North and South America and Europe. Their mission focuses on advancing technology and contributing to societal development through superior products and customer service.
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Catalog excerpts

Linear Servo - Linear Shaft Motor-1

w w w . n i p p o n p u l s e . c o m Linear Shaft Motor NPM Nippon Pulse Your Partner in Motion Control w w w . n i p p o n p u l s e . c o m

 Open the catalog to page 1
Linear Servo - Linear Shaft Motor-2

Linear Shaft Motor Linear Shaft Motor Linear Shaft Motor - The Next Generation Actuator Nippon Pulse's family of Linear Shaft Motors are the next generation linear brushless motor. When reliability, zero maintenance, zero cogging, and precision are paramount, the Linear Shaft Motors from Nippon Pulse are an ideal component choice, offering the user uncompromised performance, ease of use, compact package size, and high value. What is a Linear Shaft Motor? The Linear Shaft Motor is a high precision direct drive linear servomotor consisting of a shaft of rare Earth-Iron-Boron Permanent Neodymium...

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Linear Servo - Linear Shaft Motor-3

Linear Shaft Motor The Next Generation of Linear Motors Force Magnetic Flux Shaft Gap U W V U W V N S S N N S S N N S S N U W V U W V Motor Coil (Forcer) Stainless Steel Shaft High Energy Magnet Basic Structure of a Linear Shaft Motor The magnetic structure of the Shaft is built in such a manner that there is no space between each magnet and is fully supported within itself. The magnetic structure is then inserted into a protective stainless steel tube. This process is protected by numerous patents throughout the world. This patented process used produces a very strong magnetic field which is...

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Linear Servo - Linear Shaft Motor-4

Linear Shaft Motor vs. Other Linear Technologies Linear Shaft Motor Linear Shaft Motor Traditionally, linear electric motors have been designed by “opening out flat” their rotary counterparts. For every rotary motor there is a linear motion counterpart, although the opposite of this statement may not always be true. Thus, corresponding to the DC motor and AC induction, stepper and synchronous motor, we have the Linear DC Motor (DCLM), Linear Induction Motor (LIM), Linear Pulse Motor (LPM), and Linear Synchronous Motor (LSM), respectively. Although this does provide a solution, a number of inherent...

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Linear Servo - Linear Shaft Motor-5

Linear Shaft Motor vs. Other Linear Technologies Coreless Design with Ultra-High Stiffness Platen style linear motors rightly boast high levels of stiffness due to their iron core. This iron also results in the creation of eddy currents which generate large amounts of heat while allowing moderate amounts of heat dissipation. The iron core also introduces large amounts of absorption forces, between the stator and armature, and cogging into the linear motion. U-shaped linear motors on the other hand use epoxy as their core which does not create eddy currents or any absorption force. This type of...

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Linear Servo - Linear Shaft Motor-6

Linear Shaft Motor vs. Rotary-to-Linear Technologies Linear Shaft Motors provide direct thrust for the positioning of the payload. It eliminates the need for a rotary-to-linear conversion mechanism. Example: ball-screw, rack and pinion, toothed belt. No Lubrication/ Adjustment Maintenance Necessary The Linear Shaft Motor requires no greasing, as is necessary with a ball-screw, and has no performance degradation because of wear/aging as with ball-screw and belt drive systems. Because the Linear Shaft Motor is maintenance-free, there is significant cost reduction throughout its life-span. The air...

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Linear Servo - Linear Shaft Motor-7

Linear Shaft Motor vs. Rotary-to-Linear Technologies 1 Extremely High Precision /Low Speed Uniformity/High Repeatability The Linear Shaft Motor enables a level of precision not achievable in ball-screws, and allows you to drastically improve the yield of high precision process, which is limited by other linear mechanisms. Realizes High Speed Motions while Retaining High Precision The Linear Shaft Motor’s high precision in high-speed operation shortens the travel time required by ball-screws. Good Resistance Against Environmental Changes such as Temperature For precision operation, other linear...

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Linear Servo - Linear Shaft Motor-8

Linear Shaft Motor Features and Applications A wide range of applications are possible by utilizing one or more of the features of the Linear Shaft Motor listed on these two pages. Friction free and quiet High thrust The Linear Shaft Motor's moving parts are all non-contact. All sources of noise and friction are eliminated, allowing use in quiet and clean room surroundings, such as test laboratories or medical facilities. Environmental compatibility Peak thrust of up to 100,000 Newtons is achievable. Can be used for precisely conveying heavy loads such as clinical equipment or transfer lines...

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Linear Servo - Linear Shaft Motor-9

Linear Shaft Motor Features and Applications The Linear Shaft Motor can be mixed and matched to achieve the desired load thrust, based upon the complexity of the application. Single Drive System This is a basic drive system. The X and Y shafts can be used to create an X-Y stage. No speed fluctuation Multi-Drive System Ideal for constant speed drug dispensing which may be difficult to achieve with lead-screws or ball-screws. Multiple forcers can be used with a single shaft to support complex movements required by of some applications. Tandem Drive System Two or more forcers can be used on the...

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Linear Servo - Linear Shaft Motor-10

Linear Shaft Motor Real Life Applications Linear Slider In this application, a single Linear Shaft Motor was used with a servo driver, motion controller, linear encoder, and linear guide (bearing). • • • • Linear Shaft Motor: S160T Stroke: 300mm Thrust: 15N Resolution: 0.082μ to 5μ (settable in eight levels within this range) • Maximum operating speed: 7.2 meters per second A Linear Shaft Motor was selected because of it’s high speed and acceleration along with high precision. Linear Station In this application, two Linear Shaft Motors were used in blood testing equipment. A single Linear Shaft...

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Linear Servo - Linear Shaft Motor-11

Linear Shaft Motor Real Life Applications High Precision Stage In this application, a single Linear Shaft Motor was used for a high precision granite stage. • • • • • • • Linear Shaft Motor: S320D Stroke: 40mm Thrust: 56N Resolution: 0.14nm Controller: UMAC made by Delta-Tau Data Systems, Inc. Servo driver: SVDH5-A made by Servoland Linear Encoder: Laser scale P/N BS55A made by Sony Manufacturing System (±0.04 micrometers on 40 mm effective length) • Interpolator: BD95-T12 by Sony Manufacturing System (Resolution is 0.14nm) • Linear guide: Air slider The Linear Shaft Motor was selected because...

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