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MaiYa MST-F100 fixed gas detector manual

MaiYa MST-F100 fixed gas detector manual
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MaiYa MST-F100 fixed gas detector manual

Product catalog summary
Important Notes:
Before installation, operation, and maintenance, it is crucial to read the technical manuals thoroughly. Compliance with national standards is mandatory, and only professionals should perform operations inside the monitor. Disconnect power before opening the monitor housing to prevent ignition by dangerous gases. Grounding the monitor is essential to prevent RF interference, and the sensor should not be exposed to extreme temperatures or organic solvents.
Remind Statement:
Warnings and notes are included throughout the manual to prevent accidents or damage. The company reserves the right to modify the document without notice.
Product Overview:
The monitor is designed for zone 1 hazardous areas and can accommodate various sensors for different gases. It offers a standard 4-20 mA or RS485 output and includes a housing, mounting bracket, and power cable, with optional ZigBee wireless data transfer modules.
Technical Specifications:
The monitor employs various measurement principles and has a response time of less than 30 seconds for combustible gases. It is explosion-proof, with an IP65 rating, and operates between -10℃ and 55℃. The power supply is DC24V, with a maximum power consumption of 3W.
Product Installation:
Installation should consider gas density and environmental factors. The monitor can be wall or pipe mounted, and proper grounding is crucial to avoid signal drift. Cable connections require careful attention to ensure proper power and signal transmission.
Startup and Calibration:
Initial setup includes zero setting and calibration. The monitor supports various calibration functions and alarm settings. Ensure proper unit selection and channel configuration.
Common Problems and Solutions:
Common issues include signal drift and EMI interference, which can be mitigated with proper grounding and installation techniques.
Specifications and Wiring:
The document outlines the specifications for connecting a monitor to a control device using terminal blocks labeled V, G, S, A, and B. Proper crimping is emphasized, and a multi-bus method or relay devices are suggested for managing long cables and multiple mounts.
Terminal Functions:
- V: Power supply (+24V DC)
- G: Ground (GND)
- S: Signal output (4-20mA)
- A/B: RS485 differential signal outputs
Startup Procedure:
To power on the monitor, ensure the external power supply meets voltage requirements. After startup, the sensor requires a warm-up period, with specific times for various gases ranging from 10 seconds to 10 hours.
Zeroing and Calibration:
Zeroing should be done in an environment free of the measured gas, using nitrogen if necessary. Calibration is recommended every 3-4 months and involves using 80% of the alarm gas range to ensure linearity.
Basic Setup:
The monitor includes calibration and display function modules. Calibration involves zero and range adjustments, while the display module provides alarm state information via an LCD screen and LED indicators.
Working Status and User Settings:
The monitor operates in normal or alarm states, with specific indicators for each. User settings include range, zero, and span calibration, alarm point settings, unit selection, channel settings, and 4-20 mA calibration.
Common Problems and Solutions:
The document addresses common issues such as no display after power-on and RS485 bus connection failures, providing troubleshooting steps like checking cable connections and measuring voltage levels.
Recommendations:
Gas monitors should be recalibrated every six months, and sensors should be replaced when they exceed their service time. The product is intended for industrial hazard zones I or II.
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Catalog excerpts

MaiYa MST-F100 fixed gas detector manual-2

Ningxia MaiYa Sensor Technology Development Co., LTD E: [email protected] Web: https://www.maiya-sensor.com

 Open the catalog to page 2
MaiYa MST-F100 fixed gas detector manual-3

Ningxia MaiYa Sensor Technology Development Co., LTD E: [email protected] Web: https://www.maiya-sensor.com Before installing, operating, and maintaining the device, read the technical manuals carefully. Pay special attention to warnings and cautions. The installation process and operation must strictly comply with the relevant national recognized standards and requirements. Any operation inside the monitor must be performed by a professional. Before opening the monitor housing, the power must be disconnected to reduce the risk of ignition by dangerous gases. Do not open the junction box/housing...

 Open the catalog to page 3
MaiYa MST-F100 fixed gas detector manual-4

Ningxia MaiYa Sensor Technology Development Co., LTD E: [email protected] Web: https://www.maiya-sensor.com Remind statement The following warnings are mentioned throughout the manual. Warning: Be aware of any danger or insecurity that may result in a serious accident or injury. Note: Be aware of any hazards or unsafe hazards that may result in personal injury or damage to products or property. Remarks: Useful/additional information. Please contact us for any information that is not mentioned in this information, or that needs to be added or corrected. The Company reserves the right to...

 Open the catalog to page 4
MaiYa MST-F100 fixed gas detector manual-5

Ningxia MaiYa Sensor Technology Development Co., LTD E: [email protected] Web: https://www.maiya-sensor.com 1.Product overview This equipment can be used in the national provisions of zone 1 dangerous place. The monitor can use the following sensors, resulting in five different types of monitors:  Combustible gas( LEL) Other harmful gases( ppm) Users can know the monitor type from the label content in the display window. Regardless of the sensor used, it is very easy to replace. The type of monitor can be distinguished according to the label on the upper part of the enclosure. The above...

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MaiYa MST-F100 fixed gas detector manual-6

Ningxia MaiYa Sensor Technology Development Co., LTD E: [email protected] Web: https://www.maiya-sensor.com 2.Product technical index and structure 2.1 Technical Specifications Measurement principle(sensors): electrochemistry, catalytic combustion, infrared, photoion ( PID), semiconductor; Response time: Combustible gas less than 30S (T90); Adsorbent gas (ammonia, chlorine, etc.) less than 40S (T90); Other toxic gas less than 20S (T90); Remarks: T9 0 represents the time to reach 90 % of the final reading; Explosion- Proof: Exd IICT6 ( flame- proof type) ; IP grade: IP65; Working Temperature:...

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MaiYa MST-F100 fixed gas detector manual-7

Ningxia MaiYa Sensor Technology Development Co., LTD E: [email protected] Web: https://www.maiya-sensor.com Structure diagram of the monitor The monitor is composed of a shell, a sensor kit and a mounting bracket. The shell is mainly composed of a surface shell, a bottom shell and an O-seal ring and cable into the hole assembly, the shell plays the role of flameproof and protection. The sensor kit consists of a gas sensitive sensor and a protective cover (see the monitor structure diagram).

 Open the catalog to page 7
MaiYa MST-F100 fixed gas detector manual-8

Ningxia MaiYa Sensor Technology Development Co., LTD E: [email protected] Web: https://www.maiya-sensor.com Internal Structure The monitor is composed of the monitor mainboard, monitor setting board, monitor display (optional) and other parts.

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MaiYa MST-F100 fixed gas detector manual-9

Ningxia MaiYa Sensor Technology Development Co., LTD E: [email protected] Web: https://www.maiya-sensor.com Attentions The monitor has a certificate of quality; The most common causes of the signal drift are the formation of ground loops and poor shielding. Use appropriate grounding technology to improve resistance to EMI interference. When selecting the installation location, pay attention to the following: ●When the gas being measured is lighter than air (e.g., Methane), the monitor should be installed at a high position. Preferably with a collecting hood. ●When the gas being measured...

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MaiYa MST-F100 fixed gas detector manual-10

Ningxia MaiYa Sensor Technology Development Co., LTD E: [email protected] Web: https://www.maiya-sensor.com The installation can be wall mounted or duct mounted. ● Wall installation: first use the impact drill (hammer) in the wall to drill the corresponding size of the hole, Then put the bolt, tube expansion into the hole, screw the nut can make the bolt, tube expansion, monitor and wall between the expansion become a whole. ● Pipe installation: THE fixed pipe is SANDWIChed between the SPLint and the fixed plate, and the hole on the fixed plate corresponds to the two holes on the lower...

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MaiYa MST-F100 fixed gas detector manual-11

Ningxia MaiYa Sensor Technology Development Co., LTD E: [email protected] Web: https://www.maiya-sensor.com Cable Connection Rotate the upper cover of the monitor clockwise, open the upper cover and pull out the display panel (optional). At this time, the main board of the gas monitor can be seen (see the internal structure diagram in Section 2.5). The green pluggable terminal on the left side of the mainboard is the terminal block for power supply and signal transmission. The green pluggable terminal on the right of the mainboard is the linkage terminal block, which is used to connect...

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MaiYa MST-F100 fixed gas detector manual-12

Ningxia MaiYa Sensor Technology Development Co., LTD E: [email protected] Web: https://www.maiya-sensor.com DC power supply; S is the positive pole of the 4-20mA signal; The negative terminal of the 4-20mA signal is in common with the common end of the power supply. When connected with a third party control system (PLC or DCS), sometimes there are only S+, S- two terminals on the device. In this case, connect the V+ of the power supply to the V terminal of the monitor, connect the V- of the power supply to the G terminal of the monitor in parallel with the S- of the device, and connect...

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MaiYa MST-F100 fixed gas detector manual-13

Ningxia MaiYa Sensor Technology Development Co., LTD E: [email protected] Web: https://www.maiya-sensor.com cross sectional area The RS48 5 bus version uses a 4- core cable. Where, V is the DC 24 V positive pole of the power supply; G is the common end of the power supply or the negative pole of the DC power supply; A is the positive terminal of the RS485 signal. B indicates the negative terminal of the RS485 signal. When debugging the RS485 bus version, pay special attention to the connection mode of multiple monitors and the cable resistance. RS485 bus should be connected hand in hand...

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