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HEAVY DUTY CONNECTOR

HEAVY DUTY CONNECTOR
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HEAVY DUTY CONNECTOR

Product catalog summary

Company Overview

Ningbo SUPU Electronics Co., Ltd., established in 1999, is a global supplier specializing in electrical connection solutions across four segments: electrical cabinet connection, electrical device connection, electrical field connection, and customized products. The company integrates R&D, production, sales, and services with a strong focus on innovation and technology foresight. SUPU’s technical center employs over 160 experts and holds multiple national patents including Cage Spring and PUSH-IN Spring Connection Technologies. In 2022, SUPU launched a digital factory emphasizing lean manufacturing to enhance efficiency, quality, and delivery. The company is certified under ISO9001, ISO14001, ISO45001, ISO22163, and IATF16949 standards, serving industries such as intelligent buildings, industrial automation, power transmission, new energy, and rail transit.

Enterprise Culture and Vision

  • Mission: To be a model in the global electric industry.
  • Core Values: Diligence, Innovation, Self-seeking, Altruism.
  • Quality Policy: Pursuit of lean quality, continuous improvement, exceeding customer expectations, and brand building.
  • Staff Welfare: Promoting material and spiritual happiness, enterprise value, and societal progress.
  • 2024 Goals: Systematic target management, digital and efficient operations, and solid management constitution.

Product Range and Catalogue

SUPU offers a broad range of industrial electrical connectors and components including industrial switch interface modules, circular connector blocks, heavy-duty connectors, rail-mounted terminal blocks, and industrial relay PCB connectors. The catalogue provides detailed sections on cable glands, hoods, male/female inserts, crimp contacts, housings, tools, and accessories, along with installation diagrams, selection guides, connection modes, and enclosure protection classes.

Connection Technologies and Features

  • Screw Connection: Widely used, simple, reliable, supports wiring cores from 6 to 48 plus PE.
  • Crimp Terminal: Enables pre-installation, corrosion-resistant, supports wiring cores from 7 to 926 plus PE.
  • Cage-Clamp Connection: Tool-free wiring, vibration resistant, wiring cores 6 to 48 plus PE.
  • Plug-in Cage-Clamp: Allows live installation, simple maintenance, wiring cores 6 to 48 plus PE.

Connectors include shells, sealing pads, and lock catches to protect against dust, water, oil, and moisture. Shell sizes correspond to series and current ratings.

Technical Specifications and Standards

  • Rated Voltage: Up to 500V depending on series.
  • Rated Current: 5A to over 100A depending on connector type.
  • Pollution Degree: Typically Pollution Degree 2.
  • Flammability: UL94 compliant materials.
  • Insulation and Contact Resistance: High reliability standards.
  • Materials: Polycarbonate housings; copper alloy contacts with silver or gold plating.
  • Mechanical Life: Defined mating cycles per DIN EN 61984 and DIN EN 60512-5.
  • Connection Types: Screw, crimp, cage-clamp, push-in.

Product Series and Inserts

  • SA Series: Small core slim inserts rated 10A-16A, screw and cage-clamp options.
  • SE Series: Standard inserts up to 16A and 32A, supporting multiple connection types.
  • SEE Series: Extended options with higher current ratings.
  • SD, SDD, SQ Series: Cold pressing crimp terminals for large wiring cores.

Each series includes detailed part numbers, plating options (silver/gold), wire gauge compatibility, and recommended crimping/removal tools.

Tools and Accessories

  • Crimping tools for wire gauges 0.5 to 4.0 mm² (AWG 20-12).
  • Removal tools for cold pressing needles and crimp terminals.
  • Accessories such as cable glands with various sealing and locking options.

Installation and Protection

Installation guides detail housing mounting dimensions, pin types, and connection modes. Enclosure protection classes ensure suitability for harsh environments. Connectors feature gold or silver plating for conductivity and corrosion resistance. Wire cross-section and tightening torque specifications ensure secure connections.

Connector Series Overview

  • Connector inserts include standard, high-density, and ultra-high-density types with rated voltages of 250V or 500V and currents of 10A or 16A.
  • Contacts are copper alloy with hard-gold or hard-silver plating.
  • Wire gauges range from AWG 20 to 12 with specified strip lengths.
  • Connection modes include crimp, screw, cage-clamp, and plug-in cage-clamp.
  • Shell sizes range from 3A to 48B, supporting various insert models and contact densities.
  • Crimping and removal tools are specified per series, supporting wire diameters 0.5mm to 4.0mm.
  • Contact resistance requirements: ≤1mΩ for 16A series, ≤3mΩ for 10A series.

Technical Characteristics and Standards

  • Current load capacity limited by plug-in body and pin temperature.
  • Testing per DIN EN 60512-5; rated voltage per DIN EN 61984 and UL/CSA certifications.
  • Pollution degree 2 applicable; materials comply with UL94 flammability.
  • Mechanical life specified by mating cycles.

Performance Data

Graphs and tables illustrate current versus ambient temperature for wire diameters 0.75mm² to 4.0mm² across series such as SD and SDD, showing current ratings vary with wire gauge and temperature.

Hoods and Housings

  • Available types include side entry, top entry, bulkhead mounting, surface mounting, cable-to-cable, and high construction variants.
  • Cover materials include metal and plastic options.
  • Protection grades up to IP65.
  • Part numbers and thread sizes (metric M25, M32, M40, M50 and PG21, PG29, PG36, PG42) are provided.

Technical Parameters and Materials

  • Plastic cable glands made of nylon with NBR sealing elements.
  • Protection level IP68, temperature range -40°C to 100°C static, -20°C to 80°C dynamic.

Additional Components and Tools

  • Crimping wire diameters 0.5 to 4.0 mm (AWG 20-12).
  • Cold pressing needles for 10A, 16A, and 40A with specific order numbers.
  • Base PG tools for cold crimping pins supporting 5A, 10A, and 16A ratings.

Critical Information Summary

  • Match shell size and insert model to application requirements.
  • Use specified crimping tools and needles to maintain contact resistance and reliability.
  • Observe rated voltage, current, and temperature limits for safe operation.
  • Follow DIN EN 60512-5 and DIN EN 61984 standards for testing and certification.
  • Select appropriate housing and protection grade based on environment.

Summary

Ningbo SUPU Electronics Co., Ltd. is a technologically advanced manufacturer of industrial electrical connectors emphasizing innovation, quality, and customer-centric solutions. Their extensive product range covers multiple connection technologies and current ratings, supported by comprehensive technical documentation, tools, and accessories. Commitment to lean manufacturing and quality certifications ensures reliable products for diverse industrial applications.

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Catalog excerpts

HEAVY DUTY CONNECTOR-1

HEAVYDUTYCONNECTOR CIRCULARCONNECTORBLOCK HEAVY DUTY CONNECTOR

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HEAVY DUTY CONNECTOR-2

COMPANY PROFILE Founded in 1999, Ningbo SUPU Electronics Co., Ltd. (hereinafter referred to as the “Company” or “SUPU”) has developed four business segments including electrical cabinet connection, electrical device connection, electrical field connection, and customized products and solutions. The Company is a global excellent supplier in the electrical industry, which integratesresearchanddevelopment,production,sales,andservices. Following the spirit of product innovation and science and technology foresight, SUPU continues to push forward the construction of the R&D and innovation team. The...

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HEAVY DUTY CONNECTOR-3

Enterprise Culture Mission Pursuit happiness of all staff in material & spiritual, promote the enterprise value, contribute to the progress & development for human & society Quality Policy To pursuit full lean quality Continuous improvement Exceed customers expectations Build industry brand Corporation Vision To be the model of the global electric industry New sail in 2024 New journey, New success. —— Systematic target management, Digital and efficient operation, Core Values To create a solid management constitution. Diligence, Innovative, Self-seeking, Altruism

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HEAVY DUTY CONNECTOR-4

Installation Diagram Installation Diagram P01 Installation Diagram P02 Selection Guide P04 Connection mode P05 Enclosure protection class o cable gland Nylon or brass nickel plated Universal cable glands Cable gland with normal or multiple seal Other cable gland Inserts P06 SA Series P11 SE Series P18 SEE Series P25 SD Series P34 SDD Series 0 Hoods Low or high construction Top or side cable entry 2 blots or 4 blots or 2 locking lever Accessories P70 Cable glands P70 Tool P71 Housing mounting dimensions © Maleinsert or Female insert Screw connection Crimp connection Spring-cage connection 0 Housings...

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HEAVY DUTY CONNECTOR-5

Male/Femalecage-connnection Male/Femalecrimpconnnection ConnectionType Male/Femalescrewconnnection Selection Guide Housingtype SE:Sideentry SEH:Sideentry-highconstruction TE:Topentry THE:Topentry-highconstruction BM:Bulkheadmounted SM:Surfacemounted SMH:Surfacemounted-highconstruction CC:Cabletocable CCH:Cabletocable-highconstruction Protectivecovermaterial PC=plasticMC=metal 0.5 Wirecrosssection 0.5=0.5mm² Ratedcurrent 10=10A Gender Plating S=Agplating G=Auplating M=malecontact F=Fema

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HEAVY DUTY CONNECTOR-6

Enclosure protection class Screw terminal advantage: Wide range ofindustry applications Crimping without special tools Simple operation mode High reliability and long working life The number of wiring cores 6p-48p + PE Product line:SA, Se and other screw series The shell, sealing pad and lock catch on the connector are designed to protect the electrical components of the connector from external influences, such as dust, foreign matters, water, oil, moisture and other substances. alphabetil code First digit (protection against sofid foreign matter) Second digit (waterproof protection) Pre installation...

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HEAVY DUTY CONNECTOR-7

Shell size: Match 3A case,referto P42-P43 Dimension and hole site Male Wire Gauge Tightening Torque Wire Gauge Wire Gauge Female Male Female SA-003

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HEAVY DUTY CONNECTOR-8

SA-016 The Slim Inserts 250V 16A 16+ © Shell size: Match 10A case,referto P43 Part Number (Male) Part Number (Female) Part Number Part Number (Male) (Female) Wire gauge Strip length Crimping tool The diameter of the crimping wire : 0.5-4.0mm2( AWG 20-12 ) Removal tool Crimping tool The diameter of the crimping wire : 0.5-4.0mm2( AWG 20-12 ) Removal tool

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HEAVY DUTY CONNECTOR-9

Shellsize: Match 32A case,referto P45-P46 Screw terminal Crimp terminal panel cut out for use without Hoods/housings Contacts drawing 16A cold pressing needle(contact resistance < 1m O) Male Female Part Number (Male) Part Number (Female) Current load capacity The limitation of current load capacity mainly comes from the plug-in body with pinMaximum temperature. Test and control process according to DIN EN 60512-5

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HEAVY DUTY CONNECTOR-10

Shell size: Match 6B case,referto P47-P48 Shell size: Match 10B case,referto P49-P54 Contacts arrangement view for termination side Panel cut out for use without Hoods/housings Panel cut out for use without Hoods/housings Wire gauge Part Number (Male) Part Number (Female) Part Number (Male) Part Number (Female) Part Number (Male) Part Number (Female) Part Number (Male) Part Number (Female) The diameter of the crimping wire : 0.5-4.0mm2( AWG 20-12 ) The diameter of the crimping wire : 0.5-4.0mm2( AWG 20-12 )

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HEAVY DUTY CONNECTOR-11

SE-24 Standard Inserts 500V16A 24+ (X) Shell size: Match 16B case,referto P55-P60 Shell size: Match 24B case,referto P61-P66 Connection mode Inserts Screw terminal Contacts arrangement view for termination side Contacts drawing 16A cold pressing needle(contact resistance < 1m O) 16A cold pressing needle(contact resistance < 1m O) Contacts drawing Male Female Part Number (Male) Part Number (Female) Part Number (Male) Part Number (Female) Part Number (Male) Part Number (Female) Part Number (Male) Part Number (Female) Wire gauge Strip length Crimping tool The diameter of the crimping wire : 0.5-4.0mm2(...

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HEAVY DUTY CONNECTOR-12

SE-048 Standard Inserts 500V 16A 48+ © Shell size: Match 32B case,referto P67-P68 The diameter of the crimping wire : 0.5-4.0mm2( AWG 20-12 ) Crimping tool Removal tool The diameter of the crimping wire : 0.5-4.0mm2( AWG 20-12 )

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HEAVY DUTY CONNECTOR-13

SEE-010 High-density Inserts 500V 16A 10+ (X) Technical characteristics Current load capacity The limitation of current load capacity mainly comes from the plug-in body with pinMaximum temperature. Test and control process according to DIN EN 60512-5 Shell size: Match 6B case,referto P47-P48 Part Number (Male) SCSM-016-0.37 Part Number (Female) SCSF-016-0.37 Order No: SL-4.0 The diameter of the crimping wire : 0.5-4.0mm2( AWG 20-12 ) Order No: ST-16A For: 16A cold pressing needle

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HEAVY DUTY CONNECTOR-14

Shell size: Match 10B case,referto P49-P54 SEE-032 High-density Inserts 500V 16A 32+ Connection mod Inserts Shell size: Match 16B case,referto P55-P60 Crimping tool The diameter of the crimping wire : 0.5-4.0mm2( AWG 20-12 ) Removal tool Crimping tool The diameter of the crimping wire : 0.5-4.0mm2( AWG 20-12 ) Removal tool

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All Ningbo SUPU Electronics Co., Ltd. catalogs and technical brochures

  1. ESF-SU250A19B

    3  Pages

  2. TU2.5-2-GY

    3  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.