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OKUMA MACHINE ENHANCEMENTS

OKUMA MACHINE ENHANCEMENTS
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OKUMA MACHINE ENHANCEMENTS

Product catalog summary
Machine Enhancements & Spindle Optimisation
On Machine Enhancements
NIKKEN offers modular work holding solutions compatible with multi-axis platforms for quick fixture changeovers. These include standard clamping modules, centring vices, and chucks, which are interchangeable with machine beds and additional axes. Various trunnion setups enhance flexibility.
Spindle Optimisation
NIKKEN's advanced spindle tooling systems improve rigidity, accuracy, and repeatability. Dual taper and face contact spindle interfaces optimize cutting strategies. A range of spindle attachments, such as universal and fixed angle heads, expand machining capabilities.
Rotary Tables
NIKKEN produces over 3,500 rotary tables annually, known for quality and reliability. Compatible with Okuma machines, these tables enhance productivity with multi-part loading and feature high-density cast iron construction, advanced bearings, and gearing systems for durability and precision.
Industry 4.0 Compliance
NIKKEN's rotary tables include sensors for real-time data monitoring, offering features like backlash measurement and collision detection, aligning with Industry 4.0 standards to optimize machine uptime.
5 Axis Solutions
Designed for Okuma machining centers, NIKKEN's 5 axis tables are ideal for complex parts, reducing setups and enhancing productivity by allowing parts to be manufactured and inspected in a single operation.
Advanced Tooling Systems
NIKKEN provides a comprehensive range of tooling systems, including the Pro End Mill, Multi-Lock Milling Chuck, and Mini-Mini Advanced Alpha, each designed to maximize rigidity and accuracy for specific applications.
Angle Heads and Turboflex
NIKKEN-ALBERTI offers a wide range of angle heads to enhance vertical machining centers. The Turboflex system provides high spindle speeds for small diameter tools, driven by an air motor for long duty cycles.
Productivity Options
Tool presetting solutions from ELBO CONTROLLI - NIKKEN enable centralized tool setting, reducing downtime and ensuring precision through non-contact measurement and tool inspection.
Overview of Tool Presetters:
The document details two tool presetters, the E460N and E346i, highlighting their features and specifications. Both models have a granite column and base, digital camera, and interchangeable spindle, designed for tool management and inspection.
E460N Tool Presetter:
  • Features a granite column and base, digital camera, and interchangeable spindle with vacuum clamping.
  • Supports tool management with a universal post processor generator.
  • Measurement range: 400mm diameter and 600mm length.
  • Additional capabilities: cutting edge inspection, tool inspection, label printer compatibility, and offset transfer via network.
E346i Tool Presetter:
  • Features a granite column and base, digital camera, and interchangeable spindle.
  • Measurement range: 340mm diameter and 460mm length.
  • Additional capabilities: cutting edge inspection and label printer compatibility.
  • Limitations: lacks tool inspection, offset transfer via network, and tool management capabilities.
Strategic Alliance:
NIKKEN KOSAKUSHO WORKS LIMITED and ELBO CONTROLLI SRL have formed a global strategic alliance to enhance tool presetting, inspection, and management systems.
Contact Information:
For productivity improvement inquiries, contact NIKKEN at [email protected]. Additional resources and information are available through the NIKKEN Innovation Centre Europe (NICe).
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Catalog excerpts

OKUMA MACHINE ENHANCEMENTS-1

Machine Enhancements & Spindle Optimisation

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OKUMA MACHINE ENHANCEMENTS-2

On Machine Enhancements Work Holding Our range of modular work holding integrates seamlessly with our multi axis platform approach. Zero point location and modular base rail technology are available to suit NIKKEN standard table interfaces. This allows rapid change over of component fixtures and work holding set ups. Standard clamping modules, centring vices and chucks are all interchangeable with machine bed and additional axes, in addition a wide range of standard and bespoke trunnion set ups are available as options. Productivity Options Featuring a complete range of Tool Presetting, Tool...

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OKUMA MACHINE ENHANCEMENTS-3

Rotary Tables Section NIKKEN provide a wide range of on Machine enhancements to create a flexible multi-axis machine platform essential for todays highly competitive market. Machine Enhancements, NIKKEN Rotary Tables 4 Axis Solutions Our range of 4th and 5th axis tables open up the possibilities of part manufacture in a single cycle, improving process flow and productivity! NIKKEN’s extensive product range combined with technical expertise, training and after sales service come together with the Okuma range of machine tools to offer a superior end-to-end experience that allows our customers the...

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OKUMA MACHINE ENHANCEMENTS-4

Rotary Tables NIKKEN Kosakusho Works Limited, located in Japan, annually produces over 3,500 rotary tables, employs a global workforce in excess of 550 and has earned a reputation for producing quality products and demonstrating total commitment to its clients. Our unique table construction delivers unrivalled performance and reliability, which are fully supported by our team of factory trained Service Engineers and Advanced Manufacturing Specialists. NIKKEN Tables are the perfect fit for the Okuma range which offer the opportunity to combine operations and multi part load to dramatically improve...

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OKUMA MACHINE ENHANCEMENTS-5

Rotary Tables Unique Table Construction Casting NIKKEN Rotary Tables utilise fine grain, high-density, Grey Cast Iron castings, which are stabilised prior to finishing operations offering long term stability, low distortion, high strength and rigidity. Industry 4.0 NIKKEN are leading the way by utilising the latest, cloud-based technology to access big data during the lifetime of our products. Providing you with full Industry 4.0 compliance. Being able to sense and predict failure is a major aspiration for optimising machine uptime, with this goal in mind NIKKEN have created our new NIKKEN I/O. A...

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OKUMA MACHINE ENHANCEMENTS-6

On Machine Enhancements Rotary Tables NIKKEN NC Tables offer unrivalled quality and performance by optimising production and can be configured for all types of Machining centres. NIKKEN offer a wide range of 4th and 5th Axis Tables that can be easily configured to a variety of work holding solutions such as Trunnion fixtures, built in rotary joints for facilitating hydraulic clamping, chucking and vice systems. The range consists of gear driven and direct drive units which can be controlled by the machine tool directly or via our own Alpha21 control system.

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OKUMA MACHINE ENHANCEMENTS-7

Rotary Tables Standard Rotary Tables NIKKEN offer a comprehensive range of tables for Vertical machines. Face plate diameters range from 105mm to 1600mm and Motor positions can be left hand, right hand or back mounted to ensure units are able to be mounted in the most efficient position. Options Include: ■■ Built in Rotary Joints ■■ Direct encoders ■■ Zero Point Quick change solutions ■■ Machine Vices ■■ Trunnion systems ■■ Modular Work Holding and clamping ■■ Manual and Power Chuck systems ■■ Manual, Pneumatic and Hydraulic ■■ Tailstocks ■■ TAT end Support Units NIKKEN Tables are suitable for...

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OKUMA MACHINE ENHANCEMENTS-8

On Machine Enhancements 5 Axis Solutions NIKKEN are at the forefront in the field of 5 axis tables, we feature a comprehensive range to suit Okuma machining centres. Okuma offers the opportunity to maximise productivity by combining multiple operations, and are ideally suited for complex multi-faceted parts or components with compound detail to be machined.

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OKUMA MACHINE ENHANCEMENTS-9

A comprehensive range of modular vices and chucking systems are available to compliment NIKKEN 5 Axis solutions. 5 Axis Solutions are an ideal addition to any Okuma machining centre. They are perfectly suited to hold complex parts, by reducing set ups they optimise quality and productivity. In many instances a part can be manufactured and inspected in a single operation. “Sputnik” multi part clamping system Compact 5 Axis units can be mounted along the Y Axis of a vertical Machine to facilitate part manufacture in a single set up. Tables can be mounted along the X axis of the machine to offer...

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OKUMA MACHINE ENHANCEMENTS-10

Spindle Optimisation Advanced Tooling System For many years NIKKEN have been at the forefront in the field of precision spindle tooling, we offer a full range of systems to meet all the essential requirements when Milling, Drilling, Reaming, Boring and Threading. Our standard tapers offer a better than AT3 interface to the machine spindle. This optimises performance whilst helping to protect the machine spindle from the effects of vibration and cutting forces. This can be further enhanced with the NBT connection that offers simultaneous taper and face contact with the spindle for 30, 40 and 50...

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OKUMA MACHINE ENHANCEMENTS-11

NC Tooling System Pro End Mill - A unique tool from NIKKEN and the ultimate solution for Indexable Milling up to 32mm, Taper and Face contact as Standard for maximum rigidity, Unique “MD” anti- vibration technology. Multi-Lock Milling Chuck - The market leading solution for cylindrical tools shanks up to 42mm. Available in a wide range of lengths and diameters. Our unique design and manufacturing processes ensure long lasting performance. Multi-Lock Milling Chuck Mini-Mini Advanced Alpha - Our ultimate solution for small diameter end mills (up to 12mm). Tools are gripped up to the front nose...

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OKUMA MACHINE ENHANCEMENTS-12

Spindle Optimisation Angle Heads With 35 years of experience and over 50,000 products installed, NIKKEN-ALBERTI are delighted to be able to offer a wide range of Angle Heads and attachments to enhance the functionality of any Vertical Machining Centre. Whether that be increasing the output RPM of the spindle or machining internal features otherwise impossible to achieve by other means, NIKKEN have a solution. All our attachment bodies are manufactured from GS600 stabilised spheroidal Cast Iron to better absorb vibration and deliver higher levels of thermal stability, further enhanced by a matt...

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