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NIKKEN SK Output Angle Heads

NIKKEN SK Output Angle Heads
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NIKKEN SK Output Angle Heads

Product catalog summary
Company Overview
NIKKEN Kosakusho Europe is a prominent supplier in precision engineering, serving sectors like aerospace, medical, oil and gas, motorsport, and power engineering. The company is renowned for its innovative solutions such as CNC rotary tables, NC tooling solutions, tool presetters, spindle optimization solutions, and custom workholding and fixturing. NIKKEN prioritizes research and development to uphold high standards of quality and performance.

NIKKEN Innovation Centre Europe (NICe)
Established in 2015, NICe serves as a hub for developing practical solutions for projects from Japan and global clients. It focuses on new material fields and processes, aiming to enhance technology through innovation and industry expertise.

Product Specifications
The document details technical specifications of various angle heads, including RPM, torque, weight, and collet sizes. Key features include:
  • Spindle with arbor made of hardened steel for increased resistance to bending stress.
  • Output spindle with double labyrinth seal for extended tool life.
  • Angular contact super precision bearings for machining stability.
  • Gears made of steel superalloy with isotropic polishing to reduce vibrations and friction.

Technical Data and Features
Angle heads are designed for machining centers with ATC tool changers, featuring:
  • Non-interchangeable input drive shank.
  • Various shank sizes and options for coolant through pin and spindle.
  • Standard equipment includes a special bag, wrenches, grease tube, and instruction book.

Performance and Efficiency
The document emphasizes the importance of run-out and wear on tool life, highlighting the Zero-Fit Slim Chuck technology for enhanced performance. TiN Bearing Nut technology improves tightening and accuracy, contributing to better overall performance.

Conclusion
NIKKEN's angle heads are engineered for high precision and efficiency, suitable for demanding manufacturing environments. The company's commitment to innovation and quality ensures their products meet the needs of precision manufacturers globally.

Specifications
The document provides detailed specifications for various modular angle heads used in machining. Key specifications include torque, weight, collet size, RPM, and maximum axial load. For instance, the T90-3.5 model has a torque of 50 Nm, a weight of 11 kg, and a collet size of SK20 ø 2/20 mm, with a maximum RPM of 6,000 and a high-speed option.

Procedures
The document outlines the procedure for mounting modular angle heads on traditional machine tools, involving the use of a flange and extension spacers to adjust length. A special flange with a 3-point support system can be custom-made for increased rigidity and stability.

Standard Equipment
Each modular head comes with standard equipment, including a special bag, wrenches, a grease tube, and an instruction book.

Options and Customization
Options include different shank types (DIN-69871, CAT, MAS-BT, HSK, CAPTO, KM) and the ability to customize the flange for specific machine spindles. The document also mentions the possibility of using a pick-up station for large and heavy heads.

Recommendations
For optimal performance, it is recommended to use the correct mounting flange and consider the direction of rotation and RPM limits. The document suggests using coolant through the spindle for better efficiency.

Additional Information
The document includes diagrams and part numbers for extension spacers and flanges, emphasizing the modularity and interchangeability of components among heads of similar sizes.
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Catalog excerpts

NIKKEN SK Output Angle Heads-2

NIKKEN Kosakusho Europe Our Company NIKKEN Kosakusho Europe are leading suppliers of elite precision engineering products. With research and development located at the NIKKEN Innovation Centre Europe (NICe), distribution and service operations at the Euro Centre, NIKKEN operates in high stature manufacturing environments covering aerospace, medical, oil and gas, motor sport, power engineering as well as the mould and die sectors. Creative and innovative, NIKKEN Europe are at the forefront and number one choice for precision manufacturers, Original Equipment Manufacturers (OEMs) and Tier One suppliers....

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NIKKEN SK Output Angle Heads-3

NIKKEN Kosakusho Europe Our History NIKKEN Kosakusho Europe is a subsidiary of NIKKEN Kosakusho Works Limited, Japan, with principle activities covering the import and distribution of the complete NIKKEN product range. Our people are at the heart of our operations. Our goal is the same where ever our team members may be: to uphold a unified standard of quality performance and excellence in our products and to our customers. With operations across three continents, offices in over 70 countries and a 15,000 product range, NIKKEN has earned and maintained a reputation globally for producing quality...

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NIKKEN SK Output Angle Heads-4

NIKKEN SK Output Angle Heads SPINDLE W/ARBOR Spindle with arbor made as one solid piece of hardened steel to increase resistance to bending stress up to 25%. Completely ground and balanced at 6,3G. Possibility to reach higher RPM without vibrations BODY Casting made of GS 600 stabilized spheroidal cast iron to better absorb vibrations. Increased thermal stability and rigidity compared to materials such as steel and aluminum. Mat chromed finishing outside and ground bearing housing SPINDLE Output spindle made of hardened alloyed steel with double labyrinth seal. Completely ground with tolerance...

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NIKKEN SK Output Angle Heads-5

Technical Data Angular contact super precision bearings with ABEC 7 and 9 accuracy rate. Mounted in ground bearing housing inside of the body, they ensure a perfect concentricity and stability during machining. NIKKEN SK Collet System The Slim Chuck incorporates NIKKEN’s exclusive TiN (Titanium Nitrided) Bearing Nut technology. This allows for improved tightening and accuracy thus delivering better all-round performance. TiN Bearing Nut Simple & compact design for high speed rotation TiN Bearing Nut GEARS Gears made of steel superalloy. They are hardened, completely ground and treated with isotropic...

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NIKKEN SK Output Angle Heads-6

LINEA CONTROL LINEA CONTROL This range of angle heads is designed to be used on machining centres with ATC tool changer and therefore can be mounted in the tool magazine and be automatically exchanged in the machine spindle. The correct positioning of the head is ensured by the stop block mounted on the machine spindle which also prevents the rotation. Dimensions STOP BLOCK for heads T90cn-0,5 / 1,5 / 2,5 / 3,5

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NIKKEN SK Output Angle Heads-7

4 kg Minimum diameter without tool LINEA CONTROL * STANDARD EQUIPMENT INCLUDES: - Special bag - wrenches - Grease tube Instruction book Direction of rotation opposite to machine spindle Shank Size Non interchangeable input drive shank

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NIKKEN SK Output Angle Heads-8

LINEA CONTROL 4,3 kg Minimum diameter without tool * STANDARD EQUIPMENT INCLUDES: - Special bag - wrenches - Grease tube Instruction book Direction of rotation opposite to machine spindle Shank Size Non interchangeable input drive shank

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NIKKEN SK Output Angle Heads-9

LINEA CONTROL 4,3 kg Minimum diameter without tool * STANDARD EQUIPMENT INCLUDES: - Special bag - wrenches - Grease tube Instruction book Direction of rotation opposite to machine spindle Shank Size Non interchangeable input drive shank Coolant through pin and spindl

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NIKKEN SK Output Angle Heads-10

LINEA CONTROL 5,2 kg Minimum diameter without tool * STANDARD EQUIPMENT INCLUDES: - Special bag - wrenches - Grease tube Instruction book Internal coolant - Max. 40 bar Direction of rotation opposite to machine spindle Shank Size Non interchangeable input drive shank Coolant through pin and spindle

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NIKKEN SK Output Angle Heads-11

LINEA CONTROL Minimum diameter without tool SK16 ø 1/16 mm * STANDARD EQUIPMENT INCLUDES: - Special bag - wrenches - Grease tube Instruction book Direction of rotation same as machine spindle Shank Size Non interchangeable input drive shank Coolant through pin and spindle

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NIKKEN SK Output Angle Heads-12

LINEA CONTROL Minimum diameter without tool * STANDARD EQUIPMENT INCLUDES: - Special bag - wrenches - Grease tube Instruction book Internal coolant - Max. 40 bar Direction of rotation same as machine spindle Shank Size Non interchangeable input drive shank Option / Opzione / Option Coolant through pin and spindle

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NIKKEN SK Output Angle Heads-13

LINEA CONTROL Minimum diameter without tool * STANDARD EQUIPMENT INCLUDES: - Special bag - wrenches - Grease tube Instruction book Direction of rotation same as machine spindle Shank Size Non interchangeable input drive shank Option / Opzione / Option Coolant through pin and spindle

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NIKKEN SK Output Angle Heads-14

Minimum diameter without tool * STANDARD EQUIPMENT INCLUDES: - Special bag - wrenches - Grease tube Instruction book Dry running also possible Direction of rotation same as machine spindle Shank Size Non interchangeable input drive shank

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NIKKEN SK Output Angle Heads-15

Minimum diameter without tool SK16 ø 1/16 mm * STANDARD EQUIPMENT INCLUDES: - Special bag - wrenches - Grease tube Instruction book Dry running also possible Direction of rotation opposite to machine spindle Shank/Cono/Aufnahme Size/Grandezza/Größe Non interchangeable input drive shank

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NIKKEN SK Output Angle Heads-16

Minimum diameter without tool SK20 ø 2/20 mm * STANDARD EQUIPMENT INCLUDES: - Special bag - wrenches - Grease tube Instruction book Dry running also possible Direction of rotation opposite to machine spindle Shank Size Non interchangeable input drive shank

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NIKKEN SK Output Angle Heads-17

LINEA CONTROL 3 Point Support In order to increase rigidity and stability during machining, Alberti can build a special flange with 3 point support system. The flange is custom-made according to the dimension of the machine spindle. With this system the head cannot be loaded into the tool magazine but requires an external uploading or pick up station PICK UP AND SUPPORTS FOR LARGE HEADS In case of big and heavy heads Alberti can study a simple pick up station to be placed on the table.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.