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NIKKEN KOSAKUSHO
NIKKEN NC TOOLING SOLUTIONS CATALOGUE

NIKKEN NC TOOLING SOLUTIONS CATALOGUE

Product catalog summary

Overview: The document from NIKKEN KOSAKUSHO WORKS, LTD. emphasizes the effective utilization of machinery through the harmonization of machine selection, tooling, fixtures, and peripherals. It highlights the importance of shop floor management and personnel skill in achieving success.

Cutting Tools: Attention is given to simple tools like drills and face mills for stable swarf production. High-speed steel tools may outperform carbide tools depending on the material and workpiece.

Fixtures: Work holding fixtures and power clamping systems are essential for both large and small batch workpieces, reducing cycle time and improving cost-effectiveness.

Tooling Systems: The NC5 Tooling System requires more than 80% taper contact for effective linkage between machine and workpiece, crucial for high-speed and high-precision machining.

Technological Innovations: Innovations include ion nitriding and sub-zero treatment processes to enhance wear resistance and performance of tooling products.

Factory and Production: The Osaka-Daito office and factory are highlighted for their large-scale facilities and commitment to sustainable practices, such as a mega solar system reducing CO2 emissions by 20% annually.

Product Lines: NIKKEN offers a wide range of products, including milling chucks, reamers, CNC rotary tables, and various tooling systems designed for high accuracy and productivity.

Conclusion: NIKKEN emphasizes its dedication to quality and innovation, aiming to provide original products of the highest quality through continuous study and research.

Technical Information Overview: Detailed technical information on various tooling systems and components is provided, including stopper pins, stopper blocks, and different tooling dimensions such as BT, IT, HSK, and NC5.

Specifications and Features: Specifications for the NIKKEN MULTI-LOCK Milling Chuck are outlined, highlighting its multi-roller system for high chucking torque and rigidity.

Procedures and Recommendations: Recommendations for optimal use include adhering to specified cutting conditions to prevent tool failure and maintaining fine run-out accuracy.

Performance Data: Performance data for various chuck models is provided, detailing chucking torque and cutting conditions for different materials and coatings.

Innovations and Improvements: Innovations such as the internal expanding pressure system and the next-generation tool interface are highlighted.

Global Presence: Information on worldwide sales branches is provided, indicating NIKKEN's global reach and support network.

Chuck Styles: Different chuck styles, including the Slim Chuck style “SZF” and the Anniversary type Milling Chuck style “CZF”, are discussed.

Zero Fit Holder: The Zero Fit Holder is highlighted for its ability to correct spindle run-out errors, improving accuracy.

Materials and Tools: Specifications include the use of Pre-Hardened Steel NAK55 and Tempered Steel, with tools like a 10mm Carbide Ball End Mill and a 13mm CBN Reamer.

Multi-Cam Style: The Multi-Cam Style for adjusting cutter run-out is described, ideal for NC and universal grinding machines.

HSK Tooling System: Various HSK shank types are discussed, each suited for different applications.

NC5 Tooling System: The NC5 Tooling System is noted for its vibration dampening and stability, enhancing tool life.

Additional Features: The document covers the RP Treatment for rust prevention and various angular head types.

Conclusion: The benefits of using the Zero Fit Holder and NC5 Tooling System for enhanced machining accuracy, tool life, and productivity are emphasized.

Specifications: Specifications for shrink fit holders and milling chucks are outlined, including chucking capacity and maximum rotational speed.

Types of Milling Chucks: High-speed milling chucks and face-sealed (GFS) types are distinguished.

Collet Information: Detailed information on various collet types is provided, emphasizing the importance of using the correct collet for specific applications.

Coolant Systems: The use of center through and flange through coolant systems is highlighted.

Recommendations and Limitations: Recommendations include using a stopper or appropriate collet when the endmill shank length is shorter than the specified dimension.

Additional Notes: Guidance on the use of rust-proof treatment for milling chucks is provided.

Adjust Screw Specifications: Specifications for adjust screws for oil hole tap are provided, with code numbers ending with 'S'.

Product Styles and Options: Various styles are available, including SK, SK-P (High Speed), MDSK, and SKT.

Adjust Screw Compatibility: Compatibility of adjust screws for specific models is discussed.

Nut and Collet Specifications: Specifications for J-Nut applications and nut code numbers are provided.

Drill Chuck Specifications: Specifications for drill chucks for center through and flange through applications are provided.

Recommendations: The Slim Chuck is recommended for high-speed and high-accuracy applications.

eMACP Boring System: Specifications and guidelines for the eMACP Boring System are provided, including parts lists and recommended cutting conditions.

Specifications: Specifications for the minimum layout for set products are outlined.

Procedures: The use of center through coolant functions is advised.

Cutting Conditions: Recommended cutting speeds and conditions are provided.

Parts and Components: Detailed parts lists for the eMACP boring system are provided.

Recommendations: Recommendations for selecting the ideal bit, cartridge, and insert tip are provided.

Additional Information: Information on the minimum order quantity and the importance of using the correct clamp bolt is provided.

Specifications and Ordering Information: Specifications for cartridges and units are provided.

Attachment and Detachment Procedures: Procedures for attaching and detaching components are outlined.

Cutting Conditions and Recommendations: Recommended cutting speeds and conditions are provided.

Insert Tips and Materials: Various insert tips for different materials are discussed.

Parts and Compatibility: Compatibility of parts and components is discussed.

Additional Notes: Additional notes on codes and production are provided.

Precision Measurement Tools: Specifications and guidelines for precision measurement tools are provided.

Specifications: Specifications for various models of touch sensors are outlined.

Procedures: Procedures for obtaining the touching position are provided.

Standards and Recommendations: The importance of using the correct attachments and accessories is emphasized.

Key Features and Benefits: Features and benefits of the tools are highlighted.

Limitations: Limitations of the touch sensors are discussed.

Conclusion: The role of precision measurement tools in enhancing machining accuracy and efficiency is emphasized.

Tool Presetters: Specifications and features of tool presetters are provided.

Specifications: Specifications for models E460N and E4060L are outlined.

Tool Clamping System: Specifications for the tool clamping system are provided.

Measurement and Accuracy: Specifications for measurement and accuracy are provided.

Tool Management System: Specifications for the tool management system are provided.

Additional Features: Additional features of the tool presetters are highlighted.

Physical Dimensions: Physical dimensions of the tool presetters are provided.

Conclusion: The precision and efficiency of the tool presetters in tool measurement and management are emphasized.

SKG Series Chucks and Collets: Specifications and guidelines for SKG series chucks and collets are provided.

Specifications: Specifications for chucking capacity, maximum RPM, weight, and dimensions are provided.

Procedures and Recommendations: Recommendations for the use of specific nuts and caps are provided.

Standards and Norms: Patents and standards are discussed.

Additional Notes: Additional notes on options and accessories are provided.

Specifications: Specifications for SK collets and related components are provided.

Collet Types and Sizes: Various SK collet sizes are discussed.

Rust Proof Treatment (RP): Specifications for the RP treatment are provided.

Optional Accessories: Specifications for optional accessories are provided.

Usage Recommendations: Recommendations for end milling operations are provided.

Additional Notes: Additional notes on special inner diameter collets are provided.

Specifications: Specifications for High Speed Zero Fit Slim Chuck and Centre Through Coolant are provided.

Procedures: Procedures for SK-A or SK-AC collets are provided.

Norms and Standards: Specifications for JIS B4005 Shank End Mill are provided.

Recommendations: Recommendations for the use of 'C' grade inserts are provided.

Key Data from Tables: Key data from tables on boring range and depth are provided.

Specifications and Procedures: Specifications for HSK-MDPE and VCK collet systems are provided.

Standards and Recommendations: Standard accessories and recommendations are provided.

Interchangeability and Options: Specifications for interchangeability and options are provided.

Cutting Conditions: Specifications for cutting conditions are provided.

Collet and Holder Details: Specifications for VCK and VMK collets are provided.

Additional Notes: Additional notes on optional components are provided.

HSK Tool Holders: Specifications and guidelines for HSK tool holders are provided.

Specifications: Specifications for various HSK tool holders are provided.

Procedures: Procedures for using lubrication pipes are provided.

Standards and Norms: Specifications for JIS standards are provided.

Recommendations: Recommendations for the use of specific bolts are provided.

Key Data from Tables: Key data from tables on measurements are provided.

Critical Information: The importance of using the correct lubrication pipe and bolts is emphasized.

Overview of NIKKEN's Showroom and Machining Centre: NIKKEN's showroom offers visitors an opportunity to view videos of cutting operations and physically handle some of the company's products.

Contact Information: Detailed contact information for NIKKEN's global offices is provided.

Additional Notes: Specifications of NIKKEN's products are subject to change without notice.

Catalog excerpts

NIKKEN KOSAKUSHO WORKS, LTD. 303L

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NIKKEN’s Proposal for Improved Quality and Productivity. Total management of M /C manufacturing methods & technologies. HUMANWARE The effective utilization of M/C depends upon the insight and skill of shop floor people. Harmonization in the selection of machine, tooling, fixtures, peripherals, cutting tools under a coordinated shop floor management is the key to success. M/C OFFERS INVALUABLE OPPORTUNITIES FOR AUTOMATED, UNATTENDED MACHINING, when proper tooling, work holding and fixtures technologies are applied all in HARMONY. REAMER SERIES P.306 CUTTING TOOLS Relatively simple tools like drills...

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TOOLING MORE THAN 80% TAPER CONTACT is needed for this vital linkage between machine and workpiece. ; NIKKEN holders protect the spindle. (They eliminate“dance”in the spindle.) 80% NIKKEN × ×× NIKKEN milling chucks are SUB-ZERO TEMPERATURE (-90°C) TREATED for stable particle composition : Heat treated to HRC60. The Next Generation Tool Interface P.239 NC5 TOOLING SYSTEM Pull Stud Spindle This newly developed Tool Interface featured. A Double Contact 1/10 Short Taper for improved High Flange Speed & High Contact Precision Machining and High Stock Removal Machining. Please refer to NC5 TOOLING...

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OSAKA·DAITO Office & Factory Factory No.1 Turning Machining Grinding Assembling Inspection Heat Treatment Technical Center Technical Development Office Production Engineering Room Seminar Room Factory No.2 Grinding Assembling Inspection Warehouse Parts warehouse Assembling (Large Rotary Table) Welfare Facility Central Control Material House Management Sales Design / Development Financial Mega Solar System Solar panel capacity:1.92MW Annual reduction of CO2 :About 20% Carbonizing & Sub-Zero Treatment NIKKEN is the only tooling product manufacturer which performs sub-zero treatment for tooling....

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NC Lathe Line NIKKEN Oil Jetter System and Combat Drill P.309 resolved the problems from the cooling of the cutting edge and the swarf removal, then, night time un-manned operation could be done. M/C Line The M/Cs with 3Lock spindle and NC5 spindle are working with high accuracy and high productivity through the night. Tool Grinding Line More than 80% Taper Contact is needed for this vital linkage between M/C and workpiece. NIKKEN holders protect the spindle. (They eliminate“dance”in the spindle.) Reamer Grinding Line Reamer grinding line to seek the ultimate unmanned operation with high accuracy...

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is keeping the manufacturing not only the quality, but also the safety in mind. Please be careful for the content maked . e.g. P.332 CATION MULTI LOCK MILLING CHUCK · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9 MINI MINI CHUCK · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 11 SLIM CHUCK · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 12 MAJOR DREAM HOLDER · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 13 VC HOLDER · · · · · · · · · · · · · · · · · · · · ·...

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3LOCK SYSTEM · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3LOCK TECHNICAL INFORMATION · · · · · · · · · · · · · · · · · · · · · · · · · BT DOUBLE FACE CONTACT SPINDLE · · · · · · · · · · · · · · · · · · · · · · MBT MILLING CHUCK· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · MBT SLIM CHUCK · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · MBT MINI-MINI CHUCK ADVANCED ALPHA· · · · · · · · · · · · · · · · · MBT VC HOLDER · · · · · · · · · · · · · · · · · · · · · · · · · · ·...

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NIKKEN NC TOOLING SOLUTIONS CATALOGUE

NIKKEN NC TOOLING SOLUTIONS CATALOGUE

Catalog excerpts

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