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NEW PRODUCT OVERVIEW BROCHURE

NEW PRODUCT OVERVIEW BROCHURE
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NEW PRODUCT OVERVIEW BROCHURE

Product catalog summary
Company Overview
NIKKEN Kosakusho Europe is a prominent supplier of precision engineering products, catering to industries such as aerospace, medical, oil and gas, motorsport, and power engineering. The company is recognized for its innovative solutions, including CNC rotary tables, high accuracy tooling, tool presetters, spindle optimization, and custom workholding. Their operations extend across three continents, with a significant focus on research and development at the NIKKEN Innovation Centre Europe (NICe).
Product Offerings
  • Slim Chuck: Incorporates TiN Bearing Nut technology for enhanced tightening and accuracy, extending tool life by 30%.
  • Mini-Mini Advanced Alpha Chuck: Designed for reduced diameter machining, featuring smooth clamping and unclamping with a twin TiN bearing arrangement.
  • X-Treme Milling Chuck: Delivers exceptional performance and reliability for demanding applications, with a clamping range of Ø12 ~ 42mm.
  • Multi-Lock Milling Chuck: Provides versatility and superior gripping torque, suitable for various applications with minimal clamping power loss.
  • Zero Fit Holder: Corrects spindle run-out accuracy, significantly improving tool life.
  • Angle Heads - NIKKEN SK: Utilizes advanced SK Collet System and TiN Bearing Nut for increased gripping power and rigidity.
  • Major Dream Holder: Features a micro-dampening mechanism for both heavy-duty and high-speed machining.
  • Anniversary VC Holder: Enhanced for tougher milling and drilling processes with superior gripping torque.
  • ZMAC Advanced Boring: Offers excellent reliability and performance for deep hole and high-speed boring operations.
  • DJ Boring: Provides versatility and micron accuracy for smaller diameter boring processes.
  • RAC Advanced Boring: Features precision ground serration for perfect contact and balance, suitable for larger diameter operations.
  • eMAC Digital Boring: A fine boring head with digital display for precise radial slide traverse adjustments.
Technological Innovations
NIKKEN focuses on continuous improvement through research and development, ensuring their products meet the demanding needs of global markets. Their solutions are designed to enhance performance, accuracy, and reliability, allowing customers to maintain a competitive edge.
Specifications
NIKKEN offers a variety of CNC rotary tables, including single axis, twin axis, and multi-spindle configurations. Key features include the Carbide Worm Screw and Ion Nitrided Hardened Worm Wheel system, which enhance torsional force sustainability and reduce wear. The tables are available in various sizes, with models like the CNC180, CNC260, and CNC803 offering different clamping systems, indexing accuracy, and load capacities.
Construction Techniques
The document outlines the construction considerations for NIKKEN rotary tables, such as the use of high-density Grey Cast Iron for stability and the integration of a Radial Bearing System for load distribution. The worm screw system is designed to eliminate friction and enhance rotation accuracy.
Controllers
The Alpha 21 controller provides indexing and positioning capabilities, allowing for integration with CNC machines. It supports Macro B control for precise operations and can be easily transferred between machines.
Tool Presetters
NIKKEN, in collaboration with Elbo Controlli, offers advanced tool presetters like the Hathor Six A and E46LA models. These machines feature automatic measuring systems, autofocus functions, and the ability to create DXF profiles for tool geometry.
Innovation and Compliance
NIKKEN is developing cloud-based technology for monitoring product status, ensuring Industry 4.0 compliance. The document emphasizes the importance of tool presetting for efficient machine operation and introduces new developments in presetting technology.
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Catalog excerpts

NEW PRODUCT OVERVIEW BROCHURE-1

PRODUCT OVERVIEW Solution & Technology Introduction NIKKEN Kosakusho Europe

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NEW PRODUCT OVERVIEW BROCHURE-2

Our Company NIKKEN Kosakusho Europe are leading suppliers of elite precision engineering products. With research and development located at the NIKKEN Innovation Centre Europe (NICe), distribution and service operations at the Euro Centre, NIKKEN operates in high stature manufacturing environments covering aerospace, medical, oil and gas, motor sport, power engineering as well as the mould and die sectors. Creative and innovative, NIKKEN Europe are at the forefront and number one choice for precision manufacturers, Original Equipment Manufacturers (OEMs) and Tier One suppliers. NIKKEN’s market...

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NEW PRODUCT OVERVIEW BROCHURE-3

NIKKEN Kosakusho Europe Our History NIKKEN Kosakusho Europe is a subsidiary of NIKKEN Kosakusho Works Limited, Japan, with principle activities covering the import and distribution of the complete NIKKEN product range. Our people are at the heart of our operations. Our goal is the same where ever our team members may be: to uphold a unified standard of quality performance and excellence in our products and to our customers. With operations across three continents, offices in over 70 countries and a 15,000 product range, NIKKEN has earned and maintained a reputation globally for producing quality...

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NEW PRODUCT OVERVIEW BROCHURE-4

Precision Tooling Slim Chuck The Slim Chuck incorporates NIKKEN’s exclusive TiN (Titanium Nitrided) Bearing Nut technology. This allows for improved tightening and accuracy thus delivering better all-round performance. Shank - BT/MBT/NBT/HSK/ IT/NIT/POLYGON Slim and compact body and nut 8° Collet with square shoulder location Superior gripping torque Unique TiN Bearing Nut Simple, compact and versatile Max run-out At nose At end Standard 1μ 5μ P 1μ 3μ A 1μ 3μ Collet type Run-out Vs. Wear (+30% Life) To consider the effect that physical run-out contributes to decreases in tool life and increased...

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NEW PRODUCT OVERVIEW BROCHURE-5

Precision Tooling Our Latest NIKKEN Mini-Mini Advanced Alpha Chuck is Clamping Range -simply the most effective product for reduced diameter Shank machining or components and applications where confined access or tight spaces can prove problematic. FEATURES ■ Compact construction with no external nut ■ Improved internal mechanism ■ Clamp/unclamp with single wrench ■ 8° Collet with pilot location ■ New HSK “AT” direct draw bar variant Latest Generation Alpha Clamping Optimised materials and heat treatment process Smooth clamping/ unclamping from twin TiN bearing arrangement Added support for draw...

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NEW PRODUCT OVERVIEW BROCHURE-6

Performance Tooling X-Treme Milling Chuck Our unique X-Treme Milling Chuck solution provides ultimate performance, control and more critically absolute reliability to meet the requirements associated with challenging components, applications and materials. Shank - NBT/HSK/NIT/POLYGON FEATURES - Designed specifically for demanding applications and materials - Front nut clamping and accuracy based on Multi-Lock - Interchangeable face seal and internal stopper ■ Positive clamping and retention of tool shank - zero end-mill movement Run-out Accuracy X-Treme ‘Full-Slot’ Process NBT50-C25EX-115...

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NEW PRODUCT OVERVIEW BROCHURE-7

Performance Tooling Multi-Lock Milling Chuck The Multi-Lock is, without question, an efficient milling solution but also has a versatility to meet the requirements of many other applications. The chuck can be utilised as a superior base holder or, with our expansive precision collet range, grip and adapt to numerous other cutting requirements with negligible loss of clamping power. Shank - BT/MBT/NBT/HSK/ IT/NIT/POLYGON Multi-Lock Accessories Extended capabilities with collets and coolant options Run-out Accuracy High accuracy and rigidity Ultimate gripping torque Nose and root clamping Zero...

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NEW PRODUCT OVERVIEW BROCHURE-8

Optimisation Solutions Zero Fit Holder When a machine tool has been in operation for 2~3 years, the run-out accuracy of the spindle can decline. The NIKKEN Zero Fit Holder allows correction of any such error back to the “as-new” run-out of 0.001 ~0.002mm. Flange Mount Zero Fit FEATURES ■ 2 variants - Slim Chuck (SZF) and Multi-Lock (CZF) ■ Easy to use cam adjustment and locking system - Available with Single Cam or new Multi Cam design ■ Simple optimisation of extended length applications Optimise prismatic work pieces with our Zero Fit solutions for direct mounting on Rotary Table face plates....

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NEW PRODUCT OVERVIEW BROCHURE-9

Optimisation Solutions Angle Heads - NIKKEN SK NIKKEN are delighted to be able to offer a wide range of Angle Heads and attachments utilising our advanced SK Collet System and patented TiN Bearing Nut. Shank - BT/MBT/NBT/HSK/ IT/NIT/POLYGON Cast iron bodies (GS600), 100% machined, to provide long life, thermal stability and stress resistance Where possible, mono block spindles for better accuracy and performance Special gear material with four-key drive system Double high precision, preloaded, angular contact bearings Special low friction sealing system with double mechanical seal Increased Gripping...

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NEW PRODUCT OVERVIEW BROCHURE-10

Enhanced Tooling Major Dream Holder NIKKEN’s Major Dream System provides the optimum ‘damped’ tool holder solution. Using NIKKEN’s revolutionary micro-dampening mechanism it is suitable for both heavy-duty and high-speed machining. Shank - BT/MBT/NBT/HSK/ Collet type Major Dream Pro End-Mill The NIKKEN Pro-End Mill is a two piece milling solution designed to offer improved performance on numerous applications including slotting, profiling, pocketing and ramping. Internal Dampening Mechanism Fully sealed construction

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NEW PRODUCT OVERVIEW BROCHURE-11

Enhanced Tooling Anniversary VC Holder VC is our solution for tougher milling and drilling processes. Incorporating many proven features and construction elements from the Slim Chuck, we have enhanced the whole product with a focus on performance. Clamping Range -Shank - FEATURES Strengthened nut and increased body wall thickness More suited to the demands of milling processes 8° Collet with pilot location Superior gripping torque Unique TiN bearing nut with finer threads for greater contact Increased Milling Capability Stronger wall construction with fine threads for improved clamping and rigidity TiN...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.