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MAZAK MACHINE ENHANCEMENTS
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Catalog excerpts

MAZAK MACHINE ENHANCEMENTS - 1

Machine Enhancements & Spindle Optimisation

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MAZAK MACHINE ENHANCEMENTS - 2

On Machine Enhancements Work Holding Our range of modular work holding integrates seamlessly with our multi axis platform approach. Zero point location and modular base rail technology are available to suit NIKKEN standard table interfaces. This allows rapid change over of component fixtures and work holding set ups. Standard clamping modules, centring vices and chucks are all interchangeable with machine bed and additional axes, in addition a wide range of standard and bespoke trunnion set ups are available as options. Productivity Options Featuring a complete range of Tool Presetting,...

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MAZAK MACHINE ENHANCEMENTS - 3

Spindle optimisation Rotary Tables NIKKEN provide a wide range of on Machine enhancements to create a flexible multi-axis machine platform essential for todays highly competitive market. Our range of 4th and 5th axis tables open up the possibilities of part manufacture in a single cycle, improving process flow and productivity! NIKKEN’s extensive product range combined with technical expertise, training and after sales service come together with the Mazak range of machine tools to offer a superior end-to-end experience that allows our customers the opportunity to successfully compete in the...

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MAZAK MACHINE ENHANCEMENTS - 4

On Machine Enhancements Rotary Tables NIKKEN Kosakusho Works Limited, located in Japan, annually produces over 3,500 rotary tables, employs a global workforce in excess of 550 and has earned a reputation for producing quality products and demonstrating total commitment to its clients. Our unique table construction delivers unrivalled performance and reliability, which are fully supported by our team of factory trained Service Engineers and Advanced Manufacturing Specialists. NIKKEN Tables are the perfect fit for the Mazak range which offer the opportunity to combine operations and multi...

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MAZAK MACHINE ENHANCEMENTS - 5

Rotary Tables Unique Table Construction Casting NIKKEN Rotary Tables utilise fine grain, high-density, Grey Cast Iron castings, which are stabilised prior to finishing operations offering long term stability, low distortion, high strength and rigidity. Industry 4.0 NIKKEN are leading the way by utilising the latest, cloud-based technology to access big data during the lifetime of our products. Providing you with full Industry 4.0 compliance. Being able to sense and predict failure is a major aspiration for optimising machine uptime, with this goal in mind NIKKEN have created our new NIKKEN...

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On Machine Enhancements Rotary Tables NIKKEN NC Tables offer unrivalled quality and performance by optimising production and can be configured for all types of Machining centres. NIKKEN offer a wide range of 4th and 5th Axis Tables that can be easily configured to a variety of work holding solutions such as Trunnion fixtures, built in rotary joints for facilitating hydraulic clamping, chucking and vice systems. The range consists of gear driven and direct drive units which can be controlled by the machine tool directly or via our own Alpha21 control system.

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MAZAK MACHINE ENHANCEMENTS - 7

Rotary Tables Standard Rotary Tables NIKKEN offer a comprehensive range of tables for Vertical machines. Face plate diameters range from 105mm to 1600mm and Motor positions can be left hand, right hand or back mounted to ensure units are able to be mounted in the most efficient position. Options Include: Built in Rotary Joints ■■ Direct encoders ■■ Zero Point Quick change solutions ■■ Machine Vices ■■ Trunnion systems ■■ Modular Work Holding and clamping ■■ Manual and Power Chuck systems ■■ Manual, Pneumatic and Hydraulic ■■ Tailstocks ■■ TAT end Support Units ■■ NIKKEN Tables are suitable...

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MAZAK MACHINE ENHANCEMENTS - 8

On Machine Enhancements 5 Axis Solutions NIKKEN are at the forefront in the field of 5 axis tables, we feature a comprehensive range to suit Mazak machining centres. Mazak offers the opportunity to maximise productivity by combining multiple operations, and are ideally suited for complex multi-faceted parts or components with compound detail to be machined.

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A comprehensive range of modular vices and chucking systems are available to compliment NIKKEN 5 Axis solutions. 5 Axis Solutions are an ideal addition to any Mazak machining centre. They are perfectly suited to hold complex parts, by reducing set ups they optimise quality and productivity. In many instances a part can be manufactured and inspected in a single operation. “Sputnik” multi part clamping system Compact 5 Axis units can be mounted along the Y Axis of a vertical Machine to facilitate part manufacture in a single set up. Tables can be mounted along the X axis of the machine to...

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MAZAK MACHINE ENHANCEMENTS - 10

Spindle Optimisation Advanced Tooling System For many years NIKKEN have been at the forefront in the field of precision spindle tooling, we offer a full range of systems to meet all the essential requirements when Milling, Drilling, Reaming, Boring and Threading. Our standard tapers offer a better than AT3 interface to the machine spindle. This optimises performance whilst helping to protect the machine spindle from the effects of vibration and cutting forces. This can be further enhanced with the NBT connection that offers simultaneous taper and face contact with the spindle for 30, 40 and...

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NC Tooling System Pro End Mill - A unique tool from NIKKEN and the ultimate solution for Indexable Milling up to 32mm, Taper and Face contact as Standard for maximum rigidity, Unique “MD” anti- vibration technology. Multi-Lock Milling Chuck - The market leading solution for cylindrical tools shanks up to 42mm. Available in a wide range of lengths and diameters. Our unique design and manufacturing processes ensure long lasting performance. Multi-Lock Milling Chuck Mini-Mini Advanced Alpha - Our ultimate solution for small diameter end mills (up to 12mm). Tools are gripped up to the front...

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Angle Heads With 35 years of experience and over 50,000 products installed, NIKKEN-ALBERTI are delighted to be able to offer a wide range of Angle Heads and attachments to enhance the functionality of any Vertical Machining Centre. Whether that be increasing the output RPM of the spindle or machining internal features otherwise impossible to achieve by other means, NIKKEN have a solution. All our attachment bodies are manufactured from GS600 stabilised spheroidal Cast Iron to better absorb vibration and deliver higher levels of thermal stability, further enhanced by a matt Chrome finish....

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