VK series

VK series
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VK series

Product catalog summary
Overview: The document provides comprehensive technical specifications and configurations for the Vacuum Generator VK Series, emphasizing its modular design for diverse applications. It outlines the flexibility in selecting modules and combinations tailored to specific needs.
Key Components:
  • Filter: Prevents dust and water ingress.
  • Ejector: Essential for vacuum generation.
  • Suction Solenoid Valve: Facilitates vacuum creation.
  • Blow-off Solenoid Valve: Releases workpieces from vacuum pads.
  • Vacuum Switch: Available in mechanical and LED display types for vacuum level adjustment.
  • Air Timer Type Blow-off Valve: Allows precise control of blow-off air rate.
Characteristics:
  • Easy maintenance with a lock-on manual button.
  • Two vacuum sensor options: LED display and mechanical type.
  • Four standard nozzle bores: 0.5mm, 0.7mm, 1.0mm, and 1.2mm.
  • Selectable blow-off mechanisms: solenoid valve type and air timer type.
Model Designation: Detailed breakdown of model codes, including port orientation, vacuum characteristics, nozzle bore, combinations, and vacuum switch options.
Combinations and Configurations: Lists various component combinations and their applicability to different configurations, such as stand-alone and manifold types.
Performance Specifications: Provides detailed metrics for different nozzle bores and vacuum characteristics, including vacuum levels, suction flow rates, and air consumption.
Ordering Information: Examples of order configurations illustrate how to specify manifold types, vacuum characteristics, nozzle bores, and other parameters for customized setups.
Procedures:
  • Tube Insertion and Disconnection: Tubes are secured with lock-claws; disconnection requires pushing the release-ring.
  • Product Fixation: Fixed using M3 threads with specified torque.
Weight Calculations: Provides a weight list for various VK series combinations and examples for calculating total weight.
Component Combinations: Various unit combinations are available, each with specific features and configurations.
Key Diagrams: Includes circuit diagrams and model codes for different configurations.
Critical Information:
  • Ensure air supply is stopped before tube disconnection.
  • Follow specified torque for product fixation.
  • Use provided formulas for accurate weight calculations.
Selection and Handling of Pneumatic Products:
  • Products should be selected by experienced designers.
  • Improper use of compressed air is dangerous.
  • Ensure safety measures are in place before operation.
Safety Instructions:
  • Danger: Do not use for life-support or safety-specific equipment.
  • Warning: Avoid using beyond specified conditions.
  • Caution: Ensure proper installation and maintenance.
Disclaimer:
  • PISCO is not liable for indirect losses or damages due to misuse.
  • Liability for defects is limited to the purchase price.
Instructions for Use:
  • Ensure proper tube insertion and disconnection.
  • Follow recommended tightening torques.
  • Avoid excessive loads on fittings and tubes.
Vacuum Generator Series:
  • Ensure safety measures to prevent work-piece falls.
  • Avoid excessive pressure and ensure clean air supply.
  • Proper installation and maintenance are crucial.
Product Specifications and Material Information: The G, VK, VJ, VZ, and VX series are made from PCTG material. Avoid contact with certain chemicals to prevent damage.
Safety and Usage Instructions:
  • Avoid using in environments with inflammable or explosive gases.
  • Do not expose to corrosive gases or seawater.
  • Avoid cleaning with water or solvents.
Common Safety Instructions for Vacuum Generator VG and VK Series:
  • Ensure leakage current is less than 1mA.
  • Appropriate safety measures for long-term vacuum retention.
  • Continuous power supply may increase coil temperature.
Cautionary Measures:
  • Avoid excessive tensile strength and bending on lead wires.
  • Performance may drop for manifold types depending on configurations.
  • Compressed air should be dehumidified.
  • Do not use lubricators; ensure a fine filter is used.
  • Avoid using with corrosive or flammable gases.
  • Do not operate blow-off solenoid valve during vacuum generation.
  • Ensure all foreign matter is removed before replacing vacuum port cartridges.
  • Read the instruction manual carefully for handling and setting vacuum switches.
See more

Catalog excerpts

VK series-1

Complex Vacuum Generator with Variety of Mounting Units for Diversified Applications Vacuum Generator of the most suitable module for your application is possible by the modularized each unit and rich combination of units. Plug ④Mechanical vacuum switch ⑤Vacuum switch with LED display ⑥Air timer type blow-off valve ⑦Blow-off solenoid valve ②Ejector ③Suction solenoid valve Combinations ① Filter + ② Ejector ③ Suction solenoid valve Check valve (vacuum retention function) ④ Mechanical vacuum switch ⑤ Vacuum switch with LED display ⑥ Air timer type blow-off valve ⑦ Blow-off solenoid valve

 Open the catalog to page 1
VK series-2

Vacuum Generator Series Vacuum Generator VK ■ Characteristics Mechanism can be selectable from solenoid valve type and air timer (air chamber) type. The built-in switching valve realizes fine tuning of quick blow-off air and fine adjustment of air rate. maintenance by a lock-on manual button. vacuum sensor selections: LED display Type and Mechanical Type which is simple and user-friendly. LED display is used for LED digital pressure sensor to enhance visibility. types of vacuum switch : 2 switch output, 1 switch output with 1 analog output are available depending on the desired application. Standard...

 Open the catalog to page 2
VK series-3

■ Piping Example ① Filter Dusts sucked up from a vacuum pad are filtered and blocked from entering inside the vacuum generator. ② Blow-off air rate adjustment needle Turning the release needle to right (clockwise direction) reduces blowoff air and turning it to left (counterclockwise) increases blow-off air. ③ Vacuum Filter Dusts and water drops exhausted from the vacuum generator are filtered. ④ Filter / Regulator Select a filter and a regulator which ensure an adequate flow pressure and rate of VK. ⑤ Vacuum Sensor with LED display Easy adjustment of vacuum level by the LED display. 2 types...

 Open the catalog to page 3
VK series-4

Vacuum Generator VK ■ Model Designation (Example) VK Complex Vacuum Generator ⑪ Vacuum switch ⑩ Number of stations ⑨ Body color ⑧ Solenoid valve type ⑦ Exhaust port ⑥ Air supply port ① Port orientation Code Code Code A B Stand-alone type with double side port Stand-alone type with single side port M Manifold type ② Vacuum characteristics Code High-vacuum type Rated supply pressure 72.5 psi (0.5MPa) Large-flow type Rated supply pressure 72.5 psi (0.5MPa) High-vacuum at low air supply pressure type Rated supply pressure 50 psi (0.35MPa) Manifold-base alone ③ Nozzle bore. (Combinations: A, C, E,...

 Open the catalog to page 4
VK series-5

④ Combinations (18 types) Code Filter Suction solenoid valve Check valve (vacuum retention feature) Mechanical vacuum switch Vacuum switch with LED display Air timer type blow-off valve Solenoid valve type blow-off pilot valve No code ⑤ Vacuum port (tube dia.) ■ Stand-alone type ※ 5/32" (code: 5/32) and ø4mm (code: 04) is selectable for Nozzle Bore 0.5mm and 0.7mm only. ■ Manifold type (VKM) inch size Port position Side (Straight) Top (Straight) Code S5/32 S1/4 S5/16 PP T5/32 T1/4 T5/16 Tube dia. ø5/32 ø1/4 ø5/16 Plug ø5/32 ø1/4 ø5/16 00:Applicable to a manifold installation top-mounting unit...

 Open the catalog to page 5
VK series-6

⑦ Exhaust port (tube dia.) ■ Stand-alone type Silencer vent ø8mm Straight type 8mm is same as 5/16" (tube exhaust) ø8mm Elbow type 8mm is same as 5/16" (tube exhaust) inch size Silencer vent Port type c R side only S1 o Both sides S2 d e L side only S3 Tube dia. – mm size Silencer vent Port type c R side only S1 o Both sides S2 d e L side only S3 Tube dia.(mm) – 00:Applicable to a manifold installation top-mounting unit alone. ⑧ Solenoid valve type Voltage Normally closed (N.C.) Normally open (N.O.) No code:Manifold-base alone ※ The above codes are selectable when a suction solenoid valve or/and...

 Open the catalog to page 6
VK series-7

Vacuum Generator Series Vacuum Generator VK ■ Model Designation of Block Plate (Example) VKM ② Color ① Block plate Manifold for complex vacuum generator ① Block plate:MB ② Color W Light-gray Code Color ■ Model Designation of Nozzle Set (Example) VK Complex vacuum generator ① Complex vacuum generator Code H Vacuum characteristics High-vacuum type Rated supply pressure 72.5 psi (0.5MPa) Vacuum characteristics Large-flow type Rated supply pressure 72.5 psi (0.5MPa) ※ E type does not have Nozzle Bore 0.5mm. ② Nozzle bore Code Nozzle bore Vacuum characteristics High-vacuum at low air supply pressure...

 Open the catalog to page 7
VK series-8

■ Order Example ■ Manifold type (VKM) .When all stations have common specifications. ① Port orientation:M → Manifold ② Vacuum characteristics:H → H igh-vacuum type ③ Nozzle bore:10 → ø1.0mm ④ Combinations:W → Filter, Suction solenoid valve, Vacuum switch with LED display and Blow-off solenoid valve ⑤ Vacuum port:T6 → ø6mm Push-In Fitting on top ⑥ Air supply port:20 → ø10mm Push-In Fittings on both sides of manifold ⑦ Exhaust port:S2 → Silencers on both sides of manifold ⑧ Solenoid valve type:E → Normally closed (N.C) type 24VDC ⑨ Color:B → Black ⑩ Number of stations :04 → 4 stations ⑪ Switch output:NW...

 Open the catalog to page 8
VK series-9

Vacuum Generator Series Vacuum Generator VK ■ Order Exampl ■ Manifold-base only (Block plate not attaching to the top unit) Example . When all vacuum ports are common specifications VK M – S1/4 43/8 61/2 – W 08 ⑤ ① Port orientation:M → Manifold type ⑤ Vacuum port:S1/4 → ø1/4" Push-In Fitting for each of 8 stations ⑥ Air supply port :4 3/8 → R side only, ø3/8" Push-In Fitting (Elbow) ⑦ Exhaust port:6 1/2 → L side only, ø1/2" Push-In Fitting (Elbow) ⑨ Color:W → Light-gray ⑩ Number of stations :08 → 8 stations .When the vacuum ports differ even by one (Fill out the Specification Order Form on page...

 Open the catalog to page 9
VK series-10

of model code when manifold installation top-mounting units and vacuum port vary in type, while stations of the manifold type (VKM) are aligned ( ❶ and ❷ are examples of model designation. Also fill in ❸ (Specification Order Form) which indicates station arrangements for manifold installation top-mounting unit and vacuum port.) ❶ Model code and number of units when ordering manifold VK M – 00 48 62 – W 08 ・ ・ ・ ・ ・ ・ ・ only 1 unit ※ See the Specification Order Form Example 3 for manifold only ❷ Model code and number of units of manifold installation top-mounting units 1)…VK M H 07 G – 00 00 00 E...

 Open the catalog to page 10

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