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Vibration analysis SmartCheck (en)

Vibration analysis SmartCheck (en)

Vibration analysis SmartCheck (en)

Product catalog summary
Overview: The document discusses the benefits and features of using vibration analysis for gearbox maintenance. It highlights the importance of timely detection of damages and the extension of gearbox lifetime, leading to cost savings and prevention of unscheduled machine stops.
Advantages of Vibration Analysis:
  • Real-time monitoring with innovative vibration sensors and diagnostic technology.
  • Intelligent process monitoring by correlating process parameters with vibration signals.
  • Reliable alarm systems accessible via LED, PC, and smartphone app.
Usability:
  • Intuitive operation with automatic alarm threshold adjustments.
  • Easy retrieval of measurement results through standard web browsers.
Easy Handling:
  • Simple installation with minimal wiring.
  • Compact size and easy integration into control systems.
Scope of Delivery:
  • SmartCheck device with integrated SmartWeb software.
  • User manuals and necessary cables for installation and operation.
Internal Sensors and Measurement:
  • Includes an acceleration sensor with a frequency range of 0.8 Hz to 10 kHz.
  • Measures acceleration, speed, displacement, temperature, and process parameters.
Diagnostic Methods:
  • Time signal, envelope curve, spectrum and trend analysis, speed and frequency tracking.
Characteristic Values:
  • Complies with DIN/ISO 10816 standards for evaluating vibrations.
  • Provides precise damage progress statements using process parameters.
Inputs and Outputs:
  • Includes analogue and pulse inputs, analogue and switching outputs.
Interfaces:
  • Features capacitive buttons, LED displays, and Ethernet connectivity.
Housing and Dimensions:
  • Made of glass-fibre reinforced plastic with IP67 protection class.
  • Dimensions: 44 x 57 x 55 mm, Weight: approx. 210 g.
Software:
  • Includes SmartWeb and SmartUtility Light software.
Contact Information: For more details, contact Jens Kehrer, Product Management at MS-Graessner GmbH & Co. KG.
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Catalog excerpts

Vibration analysis SmartCheck (en)-1

Vibration analysis SmartCheck with integrated software Scope of delivery ■ SmartCheck device with integrated SmartWeb software ■ User manual SmartCheck and SmartWeb on CD-ROM ■ SmartUtility Light software with user manual on CD-ROM ■ Power cable for SmartCheck; 8-pin M12 socket on free cable end ■ Ethernet cable for SmartCheck; M12 plug on RJ45 ■ Input/output connection cables; 8-pin M12 plug on free cable end Why vibration analysis? ■ Information available regarding lifetime of the gearbox ■ Detection of damages on gearset or bearings, impacts, imbalance ■ Lifetime extension of the gearbox and prevention of sudden gearbox failures ■ Cost savings through prevention of unscheduled machine stops ■ Timely maintenance measures before gearbox failure: change of bearings, gearset and other effected parts, replacement gearbox Advantages Precise real time monitoring ■ Innovative vibration sensor with diagnosis technology ■ Intelligent process monitoring by recording different process parameters and correlation with vibration signals ■ Reliable alarm system with LED, PC and smart phone app (wireless LAN) Usability ■ Intuitive operation with the aid of the automatic adjustment of alarm thresholds thanks to selflearning mode (plug and play option) ■ LED error indication ■ Easy retrieval of measuring results  the data can be retrieved directly at the SmartCheck (SmartWeb and SmartUtility Light) via standard web browser on PC Easy handling ■ Easy installation and less wiring ■ Compact size ■ Easy integration into control system and station

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Vibration analysis SmartCheck (en)-2

Vibration analysis SmartCheck with integrated software Technical data Internal sensors ■ Acceleration sensor (piezo sensor) ■ Frequency range: 0,8 Hz – 10 kHz ■ Measurement range vibration: ± 50 g ■ Measurement range temperature: -20°C to +70°C (through tests up to +90°C without any problems, for higher temperatures usage of a small heatdismissive ceramic plate) Measurement ■ Acceleration ■ Speed and displacement by integration ■ Temperature ■ Process parameters (e.g. speed, load) ■ Diagnostic methods: time signal, envelope curve, spectrum and trend analysis, speed and frequency tracking Characteristic...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.