SmartCheck

SmartCheck

SmartCheck

Product catalog summary
Overview: The document discusses the benefits and features of using vibration analysis for gearbox maintenance. It highlights the advantages of real-time monitoring and the prevention of unscheduled machine stops through timely maintenance.
Advantages of Vibration Analysis:
  • Provides precise real-time monitoring with innovative vibration sensors and diagnostic technology.
  • Enables intelligent process monitoring by correlating process parameters with vibration signals.
  • Features a reliable alarm system accessible via LED, PC, and smartphone app.
Usability:
  • Intuitive operation with automatic alarm threshold adjustments through a self-learning mode.
  • Easy retrieval of measurement results via standard web browsers.
Easy Handling:
  • Simple installation with minimal wiring and compact size.
  • Seamless integration into control systems with analogue and digital inputs and outputs.
Scope of Delivery:
  • Includes SmartCheck device with integrated SmartWeb software, user manuals, power and Ethernet cables, and input/output connection cables.
Internal Sensors and Measurement:
  • Features an acceleration sensor with a frequency range of 0.8 Hz to 10 kHz and a measurement range of ± 50 g.
  • Measures acceleration, speed, displacement, temperature, and process parameters.
  • Utilizes diagnostic methods such as time signal, envelope curve, spectrum and trend analysis.
Characteristic Values:
  • Complies with DIN/ISO 10816 standards for evaluating vibrations.
  • Calculates characteristic values like RMS and Peak-to-peak, providing insights into damage progression.
Inputs and Outputs:
  • Includes 2 analogue inputs, 1 pulse input, 1 analogue output, and 1 switching output.
Interfaces:
  • Equipped with capacitive buttons for various functions and LEDs for status and communication display.
  • Supports Ethernet 100 MB/s connectivity.
Housing and Dimensions:
  • Made of glass-fibre reinforced plastic with a support area of Ø 25 mm.
  • Dimensions are 44 x 57 x 55 mm, weighing approximately 210 g, and rated IP67 for protection.
Software:
  • Includes SmartWeb and SmartUtility Light software.
Contact Information:
  • Contact person: Jens Kehrer, Product Management, Phone: +49 (0) 7157 123-134, E-Mail: [email protected]
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Catalog excerpts

SmartCheck-1

Vibration analysis SmartCheck with integrated software Scope of delivery ■ SmartCheck device with integrated SmartWeb software ■ User manual SmartCheck and SmartWeb on CD-ROM ■ SmartUtility Light software with user manual on CD-ROM ■ Power cable for SmartCheck; 8-pin M12 socket on free cable end ■ Ethernet cable for SmartCheck; M12 plug on RJ45 ■ Input/output connection cables; 8-pin M12 plug on free cable end Why vibration analysis? ■ Information available regarding lifetime of the gearbox ■ Detection of damages on gearset or bearings, impacts, imbalance ■ Lifetime extension of the gearbox and prevention of sudden gearbox failures ■ Cost savings through prevention of unscheduled machine stops ■ Timely maintenance measures before gearbox failure: change of bearings, gearset and other effected parts, replacement gearbox Advantages Precise real time monitoring ■ Innovative vibration sensor with diagnosis technology ■ Intelligent process monitoring by recording different process parameters and correlation with vibration signals ■ Reliable alarm system with LED, PC and smart phone app (wireless LAN) Usability ■ Intuitive operation with the aid of the automatic adjustment of alarm thresholds thanks to selflearning mode (plug and play option) ■ LED error indication ■ Easy retrieval of measuring results  the data can be retrieved directly at the SmartCheck (SmartWeb and SmartUtility Light) via standard web browser on PC Easy handling ■ Easy installation and less wiring ■ Compact size ■ Easy integration into control system and station

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SmartCheck-2

Vibration analysis SmartCheck with integrated software Technical data Internal sensors ■ Acceleration sensor (piezo sensor) ■ Frequency range: 0,8 Hz – 10 kHz ■ Measurement range vibration: ± 50 g ■ Measurement range temperature: -20°C to +70°C (through tests up to +90°C without any problems, for higher temperatures usage of a small heatdismissive ceramic plate) Measurement ■ Acceleration ■ Speed and displacement by integration ■ Temperature ■ Process parameters (e.g. speed, load) ■ Diagnostic methods: time signal, envelope curve, spectrum and trend analysis, speed and frequency tracking Characteristic...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.