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MICROFLEX HI-REL FLEXIBLE HARNESS

MICROFLEX HI-REL FLEXIBLE HARNESS
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MICROFLEX HI-REL FLEXIBLE HARNESS

Product catalog summary
Introduction
MICROFLEX jumpers are engineered for applications prioritizing space and weight efficiency, suitable for high-vibration environments like medical equipment, aircraft control, and electrical power systems. They offer up to 60% savings in weight and space compared to traditional cables, with a life expectancy of 10,000,000 cycles for polyester cables.
Technical Data
The connectors feature phosphor bronze contacts and PPS housing, with options for polyester or polyimide cables. They include selective gold plating, a maximum mating force of 2 N per contact, a breakdown voltage of 1000 Vrms, and a working voltage of 250 Vrms. Operating temperatures range from -55°C to +125°C.
Manufacturing and Quality
NICOMATIC employs automated production across global facilities, ensuring quality and lead-time control. Certified to EN9100 and ISO9001, they comply with RoHS and REACH, focusing on continuous quality improvement through LEAN Management and "LEXOR."
Applications
Microflex jumpers are utilized in avionics, defense, communication, automation, energy, and medical sectors, ideal for applications needing space and weight savings, flexibility, and vibration resistance.
Ordering and Configuration
Instructions are provided for ordering MICROFLEX connectors in various configurations, including Female-Female, Solderpin-Female, and Octopus versions, with customizable options for specific applications.
Dimensions
Detailed tables specify dimensions for MICROFLEX housings, including distance between axes and length for different contact numbers.
Overview
The document outlines technical specifications and product information for Nicomatic's Microflex housings and connectors, including dimensions, product ranges, and support services.
Specifications
Dimensions for Microflex housings are detailed, listing the number of LF contacts, distance between axes, and length in millimeters, with configurations from 4 to 60 LF contacts.
Product Ranges
Nicomatic offers product lines like CRIMPFLEX™ connectors, FFC cables, Switch’air™ domes, and high-performance connectors such as CMM and DMM Micro-D-Mix™, designed for flexible circuits and high-performance applications.
Services and Support
Nicomatic emphasizes short lead times and high product quality, offering fast sampling, prototyping, and free sample kits. Technical support is available within 24 hours for standard products, with custom solutions addressed within 5 days.
Quality and Certification
Nicomatic is ISO9001:2008 and EN9100:2009 certified, ensuring high manufacturing and design standards.
Contact Information
Contact details are provided for Nicomatic's headquarters in France and subsidiaries in China, North America, India, South America, Germany, and the UK.
Disclaimer
Nicomatic reserves the right to change design, dimensions, and specifications without notice, and the information provided is not contractual.
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Catalog excerpts

MICROFLEX HI-REL FLEXIBLE HARNESS-1

HI-REL FLEXIBLE HARNESS

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MICROFLEX HI-REL FLEXIBLE HARNESS-2

MICROFLEX technology MATING WITH CMM 220 series HOUSING with fixing CRIMPED contact TECHNICAL DATA MANUFACTURING QUALITY MICROFLEX FEMALE-FEMALE HOW TO ORDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 CMM MATING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 MICROFLEX SOLDERPINFEMALE HOW TO ORDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 CMM...

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MICROFLEX HI-REL FLEXIBLE HARNESS-3

Introduction MICROFLEX jumpers suit applications where space & weight savings are critical. The use of screw fixings provides strong mechanical resistance for use in high vibration environements such as: equipment in medical, aircraft control, in-flight entertainment, electrical power systems, optronics, multi function displays. NICOMATIC provides an alternative to classic round cables 2mm pitch 2 rows, from 04 to 60 signal contacts Board to board, board to cable, cable to cable versions 3A contacts MICROFLEX SOLDERPIN Solderpin - female Conguration examples MICROFLEX Female-female MICROFLEX...

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Technical data according to MIL-DTL-55302F MATERIAL Contact : Phosphor bronze H ousing : Special PPS (Polyphenylene Sulfide Fiberglass filled thermoplastic) UL 94-V0 C able : - White polyester (classifed UL VW-1) - Polyimide (kapton) Stainless steel jackscrew fixing hardware VIBRATION RESISTANCE Vibration test according to MIL-DTL-55302F §3.16 and §4.16.10 Test condition III 147.1m/s2 (15gn) @ ambient condition of use according to the Qualification test report conditions. E xtract Vibration conditions shall be in accordance to the following conditions (condition III) : PLATING C ontact code F3:...

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MICROFLEX HI-REL FLEXIBLE HARNESS-5

TECHNICAL DATA Manufacturing NICOMATIC has efficient automated production equipment adapted to mass production in all facilities in Europe, United States and Asia. The company controls FFC cable production from lamination to isolation, laser cutting and shielding. Contact manufacturing Developed and patented by NICOMATIC, the CRIMPFLEX™ connection system complies with the most rigorous electrical and mechanical requirements. Our contacts are designed and produced in our HQ. Thanks to 100% control of the manufacturing process, NICOMATIC ensures the quality and lead-time of our products, as well...

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MICROFLEX HI-REL FLEXIBLE HARNESS-6

Applications Microflex jumpers are suitable for applications in various fields. Microflex family fits to applications where customer requirements are: Avionics Line replaceable unit, smart multifunction displays, generator control unit, test equipment, in flight entertainment systems… s pace & weight saving: saves up to 60% vs round cables flexibility: 10 000 000 cycles (polyester cable) r esistance to vibration: Peak level 15 gn / 147.1 m/s2 according MIL DTL-55302F (Female - Female & Octopus Microflex™) Defense Telemetrics system in aerial vehicle UAV, portable missiles, thermal cameras… Communication...

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MICROFLEX HI-REL FLEXIBLE HARNESS-7

Microflex Female - female MICROFLEX FEMALE - FEMALE BOTH SIDES: FEMALE HOUSING TO MATE WITH CMM 220 SERIES CONNECTORS SCREW FIXING ON BOTH ENDS HIGH VIBRATION RESISTANCE DISCONNECTABLE ON BOTH SIDES HOW TO ORDER ? Right cable side : Conductor size 0.076 x 0.66 mm D type : Left Crimping contact choice F3= Selective Gold plated Au 0.75μm 220MF nn ZZ Microflex series Contacts number (04 to 60) Cable style Standard White Polyester (PW) Polyimide (KW) Length in mm from end to end minimum 60 mm (see page 9 ) Left cable side: Fixing hardware M10 Locked mating, handscrew M11 Locked mating, jackscrew...

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MICROFLEX HI-REL FLEXIBLE HARNESS-8

CMM MATING PARTS Series Contact Layout Fixing Hardware F21 = Locked mating, straight on 90° F22 = Locked mating, straight on PCB 0.8 min / 2 max F24 = Locked mating, straight on PCB 1.5 min / 4 max F24H = F24 fixing with hexagonal nut F28 = Locked mating for connector with cover F26 = Locked mating, 90° on PCB hexagonal socket LOCKED MATING Contact type F30 = Locked mating, 90° on PCB max 2.5 F30H = F30 with hexagonal nut More options ? Download the interactive pdf: nicomatic.com/dl/microflex.pdf F31 = Locked mating, 90° on PCB max 4.5 mm F31H = F31 with hexagonal nut F34 = Card edge locked mating...

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MICROFLEX HI-REL FLEXIBLE HARNESS-9

Microflex Female - female LF contacts reference mark number D

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MICROFLEX HI-REL FLEXIBLE HARNESS-10

MICROFLEX SOLDERPIN-FEMALE ONE SIDE: FEMALE HOUSING TO MATE WITH CMM 220 SERIES CONNECTORS ON OTHER SIDE : SOLDERPIN CONTACT DIFFERENT LENGTHS ON EACH BRANCH OPTIONS PANEL MOUNT NUMEROUS FIXING HARDWARE OPTIONS Conductor size AWG 26 – 1.30 mm x 0.10 mm T type: Tin plated copper Microflex series Contacts number (04 to 60) Cable style Standard White Polyester (PW) Kapton (KW) Length in mm from end to end minimum 55 mm For dierent lengths on each branch ask a specic PN to your sales contact. Example with Microex Solderpin + CMM on panel mount Reverse construction w/CMM on PCB + Microflex on panel...

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MICROFLEX HI-REL FLEXIBLE HARNESS-11

Contact type Contact Layout Fixing Hardware F21 = Locked mating, straight on PCB More options ? F60 = Locked mating, straight on PCB F22 = Locked mating, straight on PCB 0.8 min /2 max F24H = F24 fixing with hexagonal nut F28 = Locked mating lor connector with cover F26 = Locked mating, 90° on PCB hexagonal socket F34 = Card edge locked mating F62 = 100% guided racking, straight PCB F24 = Locked mating, straight on PCB 1.5 min /4 max

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MICROFLEX HI-REL FLEXIBLE HARNESS-12

LF contacts reference mark number D

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Microflex Octopus MICROFLEX OCTOPUS FEMALE HOUSING ON BOTH SIDES DIFFERENT LENGTHS UPON REQUEST UP TO 10 BRANCHES PN C17XXX As there are over 200 possible configurations, customer specific part numbers will be issued. Please ask your sales contact. FIXING HARDWARE OPTIONS: M10 Locked mating, handscrew M11 Locked mating, jackscrew M16 Locked mating, jackscrew M17 Guided insertion, locked mating, jackscrew M12* Racked mating, 5 mm More options ? Download the interactive pdf nicomatic.com/dl/microflex.pdf M49* Racked mating for 100% racking, 6.50 mm * Not applicable for panel mount CMM MATING FIXING...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.