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Ball Screw Drives

Ball Screw Drives
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Ball Screw Drives

Product catalog summary
Introduction
NIASA offers a wide range of screws and nuts for industries such as tool machining, aeronautics, transport, and renewable energies. The document highlights the importance of precision in manufacturing.

Types of Screws
NIASA provides trapezoidal and ball screws. Ball screws are favored for their precision, longevity, efficiency, speed capability, and lack of slipping. Trapezoidal screws are more cost-effective and versatile.

Product Overview
The document details trapezoidal (TR) and ball screws (KGS) and their nuts, with specifications according to DIN 69051 and NIASA standards.

Technical Specifications
Ball screws include a screw, nut, and rolling balls, offering high efficiency and speeds up to 3,000 rpm, or 4,000 rpm for short peaks. They are reversible, unlike some trapezoidal screws, which may require brakes when mounted vertically.

Assembly and Design
Screws can be mounted in any position, with guide elements for lateral loads. The thread profile features a symmetric gothic arch for smoothness and efficiency.
Technical Specifications
Specifications focus on rigidity, load capacity, and service temperature, with minimized axial and radial clearances. The operating temperature range is -30ºC to +80ºC, with exceptions possible upon consultation.

Repetitiveness and Pre-load
Repetitiveness is defined by the VDI/DGQ 3441 standard. Pre-loading increases precision and reduces backlash, with a standard pre-load of 10% of the dynamic load.

Tolerance Classes and Deviations
A table details tolerance classes and permissible deviations for ball screws, ranging from P1 to T7.

Lubrication
Proper lubrication is crucial, using CL oils or CLP mixes with EP additives. Regular lubrication is advised, not exceeding 100 operating hours or two years.

Storage and Installation
Ball screws are supplied lubricated and require careful handling and storage. Installation requires precise alignment and load application.

Calculations
Formulas are provided for calculating buckling critical load, limit speed, resonance critical speed, and service time, emphasizing consulting NIASA for motor sizing.

Geometric Tolerances
Geometric tolerances are provided for designing integrated sets.
Technical Specifications
Trapezoidal screws are resistant to fatigue, wear, and corrosion, with customizable machining and thermal treatment. The standard maximum length is 3,000 mm with a precision of 100 µm/300 mm.

Material Specifications
The standard material is 1.0401 (C15 SH) with a surface hardness of 500 Brinell. Bronze nuts are available.

Performance and Efficiency
Efficiency depends on geometry and friction, with standard lubrication yielding 30% to 40% efficiency. Maximum speed is limited by resonance and material specifications.

Assembly and Installation
Screws can be mounted in any position, avoiding lateral loads. Proper lubrication and storage are essential.

Calculations and Parameters
Key calculations include nut and screw size pre-selection, maximum advance speed, and critical loads. Correct lubrication and alignment are emphasized.

Additional Information
For detailed motor sizing and inquiries, contact NIASA's technical department. Tables with specifications for screw and nut sizes are included.
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Catalog excerpts

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“ONE MILIMETRE IN THE MANUFACTURING OF A SURF BOARD IS THE DIFFERENCE BETWEEN RIDING THE WAVE OR SINKING TO THE BOTTOM.” Taj Burrow WORLD SURF CHAMPION 2006

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SCREWS AND NUTS INTRODUCTION Screws transform a rotation movement into a transfer and vice versa; the latter depends on the type of screw and its dimensions. NIASA offers an extensive range of screws for all types of applications, within sectors as varied as tool machining, aeronautics, transport and handling industry, renewable energies, etc. In this section you will find the most suitable screw for practically any requirement, regardless of size, load, speed, precision, efficiency, etc. requirements. NIASA quality standards guarantee the highest levels of reliability on the entire range of...

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General product overview

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according to NIASA standard according to NIASA standard page 235 page 236 page 237

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ROLLED BALL SCREWS KGS BALLS Cold pressed with no stock removal, with thermal treatment and polishing. Please ask NIASA about the supply of machined screws with stock removal and tempered, with tolerance class up to P0, and also for stainless materials. NIASA manufactures screws with their sides machined according to your requirements. Please also ask if any thermal treatment is required. Out of stock there are also manyd0 Ø other screw diameters/pitches available, also with left thread. Also for several types of nuts (with threaded body, etc). Standard material Approx. surface hardness 60 HRC...

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i Axial inertia moment (mm4) lmax Maximum length approx. (mm) Standard tolerance class Thread entries Ip Polar inertia moment (mm4) a Transversal section area (mm2) d2 Interior thread diameter (mm) Nut type Available in stock

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NUT WITH KGF-D FLANGE Out of stock there are also many other screw diameters/pitches available, also with left thread. Also for several types of nuts (with threaded body etc). Safety screws can also be supplied in combination with standard screws. DDxL,„ ,. DDxL,„ Drilled template 1 Drilled template 2 . . . , Mm. elastic limit Mm. resistance to breakage . . . Standard material _ „ _ „ * Approx. hardness treatment Its dimensions are not consistent with DIN 69051 / 21 Rounded flange

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NUT WITH KGF-N FLANGE KGS BALLS Dimensions according to NIASA standard Safety screws can also be supplied in combination with standard screws. Out of stock there are also many other screw diameters/pitches available, also with left thread. Also for several types of nuts (with threaded body, etc). Standard material Approx. hardness treatment Ca0m Modified static load capacity (kN) Cam Modified dynamic load capacity (kN) Loaded ball turns Axial backlash nominal (mm) Thread entries Drilled template Rounded flange www.n ias a.es

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KGM-D CYLINDRICAL NUT KGS BALLS Dimensions according to DIN 69051 Out of stock there are also many other screw diameters/pitches available, also with left thread. Also for several types of nuts (with threaded body, etc). Safety screws can also be supplied in combination with standard screws. SHAPE - E Min. elastic limit Re (N/mm2) Approx. hardness treatment Standard material Thread entries Nominal axial backlash (mm) Loaded ball turns Cam Modified dynamic load capacity (kN) Ca0m Modified static load capacity (kN) Lubrication orifice in any position on the circumference www.n ias a.es

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Dimensions according to NIASA Out of stock there are also many other screw diameters/pitches available, also with left thread. Also for several types of nuts (with threaded body etc). Safety screws can also be supplied in combination with standard screws

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BALL SCREW TECHNICAL SPECIFICATIONS PARTS AND RECIRCULATION The systems with ball screws are basically made up of the screw itself, a nut and a series of balls that roll between both elements, re-circulating through the nut. Protectors (scrapers) on their sides avoid the possible input of foreign bodies or aggressive products to the inside of the nut. The geometric precision of the return is essential so that the rolling of the balls occurs with minimal friction. For short pitches, returns by radial deflector are often used, on which each circuit is independent and makes a complete turn. For...

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Assembly position Service temperature The screw can be mounted in any position, paying special care to the possible lateral loads that are not supported by the screw itself, but by guide elements designed for this purpose. In general, the ambient operating temperature of the screws and ball nuts must be between -30ºC and +80ºC, with the exceptional possibility of working at higher temperatures (contact NIASA). Thread profile NIASA screws and ball nuts are symmetric gothic arch (ogival arch), and the load angle is 45º. This design means that the roller is extremely smooth (optimal efficiency),...

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BALL SCREW TECHNICAL SPECIFICATIONS Pre-loaded nuts The level of precision in the positioning can be increased, at the same time as reducing backlash, by pre-loading the balls of a pair of nuts. Pre-loading also increases rigidity in the nut area. The standard value of the pre-load is 10% of the dynamic load and it is recommended not to surpass one third of the dynamic load value. The customer is advised to indicate the pre-load value depending on the type of application. The pre-load can be obtained by separating or joining the balls from the pair of nuts. In the first case the screw will have...

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Preload with two nuts with KGF flange Preload with a nut with KGF flange and with a KGM cylindrical screw Preload with two KGM cylindrical screws READJUST THE PRELOAD To readjust the preload of a pair of nuts, follow the procedure below: 1. Separate the two nuts and remove the two halves of the washers. 2. Place gauges on three points (at approx. 120º) between the nuts, until the keyways of both are aligned. 3. Measure the turning torque of the nuts and change the gauges until the desired value is obtained. 4. Machine the washers with the thickness of the gauges defined at the previous point.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.