CALIPRI C4x Rolling Stock Brochure
12Pages

MANY TASKS, ONE SOLUTION PROFILE MEASUREMENT FOR ROLLING STOCK

Highly accurate profile measurement gauge Non-contact laser technology -> No inaccurate mounting Patented roll and pitch correction -> User-independent results Digital measurement data -> No read-off errors or handwritten data transfer Multifunctional device and individual configuration: o brake disc equivalent conicity Results as color-coded values and profile on sensor & tablet PC Unique calibration standard for self-test and autonomous recalibration Sensors for heavy & light rail Approved according to national and international standards International market presence with > 2000 devices...

SCOPE OF SUPPLY & SERVICE S Sensor of your choice - Calipri C41 (corded, small) - Calipri C42 (wireless) S Tablet PC S Calipri Software Suite S Calibration standard S Carrying strap & belt clip S Hard-shell case S Instruction manual + Measurement modules / features of your choice Calibration Standard Our calibration standard allows you to recalibrate the measuring device on site if required. This means that you benefit from a measuring system with high availability. CALIPRI SOFTWARE SUITE Define your measurement plan and tolerance classes in Calipri Manager Use Calipri Portable Operator to...

WHEEL PROFILE APPLICATION • Measurement of entire wheel profile cross-section • Determining wheel flange height, flange width, qR as well as wheel width, hollow treat and rollover • For heavy and light rail wheels • Comparison of measured wheel profile with reference profile SCOPE OF SUPPLY & SERVICE ■/ Software license measurement module “Wheel Profile11 (Measurement methods: WheelProfile, WheelFlange) ^ Supporting gauge “BR 600“ (Magnetic gauge for heavily worn wheels)

TYRE THICKNESS APPLICATION • Expansion of Wheel Profile measurement module • Evaluation of tyre thickness of wheels • Rolling circle diameter calculation possible if inner diameter is known • For heavy and light rail wheels SCOPE OF SUPPLY & SERVICE ■/ Software license measurement module “Tyre Thickness11 (Measurement methods: WheelFlange_RTi, WheelFlange_RTo, WheelFlange_RTr) ■/ Tyre thickness gauges “RD2 820“ and “RD3 820“

WHEEL DIAMETER APPLICATION • Wheel flange diameter measurement on installed or dismounted wheels • Calculation of rolling circle diameter by measurement of wheel profile in addition • Automatic calculation of diameter differences between axles, bogies and coaches • For heavy and light rail wheels SCOPE OF SUPPLY & SERVICE s Software license measurement module “Wheel Diameter“ (Measurement method: FlangeDiameter) s Wheel diameter gauge (D-Gauge)

BACK-TO-BACK DISTANCE APPLICATION • Back to back distance measurement for wheelsets • Calculation of check gauge (back-to-back + flange width left/right) by additional wheel profile measuring SCOPE OF SUPPLY & SERVICE s Software license measurement module “Back To Back“ (Measurement method: BackToBack) s Back to back gauge (AR-Gauge) BROCHURE www.nextsense-worldwide.com

DEFECTSAPPLICATION • Evaluate wheel flats, cracks and spallings on wheels • Calculation of defect width and depth SCOPE OF SUPPLY & SERVICE ■/ Software license measurement module “Defects11 (Measurement methods: SlidFlat, Spalling)

RADIAL/AXIAL RUN-OUT APPLICATION • Measurement of ovality and excentricity of wheels • Detect lateral runouts • Analyze captured data for any polygonization of the wheel SCOPE OF SUPPLY & SERVICE S Software license measurement module “Radial/Axial Roun-Out“ (Measurement method: RunOut) s Trigger wedge “IK1” (magnetic supporting gauge) S Sensor holder (tripod for Calipri sensor)

BRAKE DISC APPLICATION • Measurement of wheel-mounted and axle-mounted brake discs • Analyze hollow tread, thickness, wear stock and ripple • Calculation of total thickness of an axle-mounted brake disc SCOPE OF SUPPLY & SERVICE S Software license measurement module “Brake Disc“ (Measurement method: BrakeDisc) S Brake disc gauge “BS1 -500” (magnetic supporting gauge for worn or dirty reference edges)

EQUIVALENT CONICITY APPLICATION • Analysis of wheel-rail-interface • Basis for determining of possible vibrations and irregulations in vehicle dynamics & critical speed • Calculation of conicity value (EC) according to UIC 519 and EN 15302 • Input data generated by manual input or Calipri measurement MEASUREMENT PROCESS RESULTS IN SOFTWARE SCOPE OF SUPPLY & SERVICE S Software license module “Equivalent Conicity“ (Measurement method: EquivalentConicity)

PROFILE COMPARE APPLICATION • Analyze wear evolution by comparing with previous measurements • Wear analysis of worn wheels/rails against standard models (csv/dxf) • Compare wear of e.g. left and right wheel • Check correct grinding/reprofiling of wheels/rails against standard model • Profile comparison with mouseover and elevated pins SCOPE OF SUPPLY & SERVICE ■/ Software license “ProfileCompare“TECHNICAL DATA Compatibility