NI10_DS

NI10_DS
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NI10_DS

Product catalog summary
Introduction
The document is a user manual for the NI10 Vibrating Wire Reader, which interfaces between a vibrating wire sensor and a data acquisition system. It measures resonance frequency and temperature, communicating via RS-485 using the Modbus RTU protocol.
Specifications and Features
The NI10 employs frequency sweep search and FFT processing for precise measurements in noisy environments. It supports a 24V pk-pk max voltage excitation and transmits new measurements every 2 seconds. It includes LEDs for status indication and GDTs for lightning protection.
Electrical Connection
The device requires an 11 to 24 V DC power supply and connects via RS485, supporting daisy chaining of up to 32 units at 9600bps or 30 units at 115200bps. Proper grounding and line termination are essential for optimal performance.
User Interface
The interface features LEDs for status and error indication, jumpers for thermistor type selection, and a dip switch for setting the device address, which determines RS485 communication speed.
Communication
The NI10 uses the Modbus RTU protocol, supporting functions like reading and writing multiple registers. The device address is set via dip switches, with communication parameters of 115200 bps, 8 data bits, no parity, and 1 stop bit.
Board Management
Procedures for reading sensors in Single-Shot and Continuous Mode are provided, including steps for configuring sensor parameters, initiating readings, and interpreting results.
Thermistor Calibration
Calibration involves applying specific voltages to the thermistor and verifying the process through LED indications, with successful calibration stored in the device's memory.
Appendices
Appendix A details connecting the NI10 to Next Industries’ dataloggers, while Appendix B discusses the Smart Mux system for expanding sensor capacity.
Warnings and Recommendations
Warnings include ensuring IP protection, avoiding extreme conditions, and adhering to electrical safety standards. Regular maintenance and use of original spare parts are emphasized for safety and functionality.
Overview
This document provides technical specifications and configuration guidelines for the NI10 Vibrating Wire Reader and its integration with multiplexers and the NI100 data logger. It emphasizes separating electronic units to reduce downtime and interference, and outlines optimal component placement for signal integrity over long distances.
Specifications
The system supports RS485 communication for cable runs up to 1000 meters. The NI10 can handle up to 384 sensors with daisy-chained multiplexers. Instructions for setting addresses for the NI10 and multiplexers are detailed.
Power Supply
The NI100 data logger provides power for the NI10 and multiplexers. A 12V 5A power supply is recommended for 16 multiplexers, while a 12V 2A supply suffices for most applications. The power supply should connect to the VIN terminal block, ranging from 11 to 24V DC.
Connections and Configuration
The document details connections between the NI100, NI10, and SmartMux using RS485, with step-by-step instructions for system configuration, including setting addresses, enabling multiplexers, and configuring sensor channels.
Sensor Configuration
Configuration parameters for Vibrating Wire, Thermistor, and Vibrating Wire + Thermistor sensors are outlined, including input identification, measure type, acquisition intervals, and conversion settings.
Testing and Monitoring
Instructions for initiating test measures and monitoring data acquisition through the data logger's interface are provided.
Conclusion
This document serves as a comprehensive guide for setting up and configuring the NI10 Vibrating Wire Reader system with multiplexers and the NI100 data logger, ensuring accurate and reliable data acquisition.
Differences from Single Axis Sensors
Single axis sensors use 'A' for the axis, while two-axis sensors use 'A' and 'B', aiding in axis distinction during identification.
Alarms
The alarm system applies to both 2-wire and 4-wire sensors, with configurations for SMS, email, FTP uploads, digital output, or frequency increase. Detailed configurations are in the NI100 User Manual.
Parameter Description
  • Alarm Type: High, Low, and Derivate alarms are available, triggered by specific thresholds.
  • High/Low/Derivate Threshold: User-editable fields requiring input in appropriate units, considering configured conversions.
  • VC Alarm with Logical Operations: Allows linking channels with logical operations for complex alarm configurations.
Technical Specifications
  • Vibrating Wire Sensors: Standard two-wire sensors with a sweep frequency of 400-6000 Hz.
  • Thermistors: Available in 3k or 10k, user-selectable.
  • Accuracy: Frequency accuracy is 0.018% of reading; temperature accuracy is +/- 0.2°C.
  • Communication: RS-485 port with Modbus-RTU protocol, supporting addresses 1 to 62.
  • Operating Temperature: -40 to +55°C.
  • Power Requirements: 11.24Vdc, with current draw of approximately 35mA in standby and 100mA during measurement.
  • Dimensions: 100x119x18 mm, suitable for Din-rail mount.
Assistance
For calibration, service, or repair, contact Next Industries Customer Service for an Authorized Return (AR) number. Email: [email protected]
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Catalog excerpts

NI10_DS-1

VIBRATING WIRE READER NI10 NI10 VIBRATING WIRE READER NI10 DIN BAR RS-485 MODBUS RTU VIBRATING WIRE READER USER MANUAL Rev. 02 del 20/10/2017 Redatto da R&D Approvato da MKT

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NI10_DS-2

SPECIFIC WARNINGS To guarantee the IP protection during the installation, expect to seal the instrument cables (with silicone or foam) after having tightened the cable-gland. Through the installation expect suitable protections to avoid product overheating (eg. a shelter to avoid direct sunlight); similarly for low temperatures. Do not open in case of bad weather conditions (rain, snow, etc). Expect the recurring substitution of the hygroscopic salts. Do not install in small locations and/or without ventilation, with high humidity, in potentially dangerous areas or where is prescribed the use...

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NI10_DS-3

NI10 - ONE CHANNEL VIBRATING WIRE 1 INTERFACE Features Use Cases 2 ELECTRICAL CONNECTION Overview Daisy Chain 3 USER INTERFACE LEDS Jumper Dip Switch COMMUNICATION Communication Parameters 4 Protocol Address Acronyms BOARD MANAGEMENT Procedure for the reading of a vibrating wire 5 sensor in Single-Shot (SSHOT) mode Flow chart of VW sensor acquisition in Single Shot (SSHOT) mode Procedure for the reading of a vibrating wire sensor in Continuous Mode (CMOD) Procedure for thermistor calibration APPENDIX A. Connection to Next Industries' NI-series data-6 logger (NI100, NI200, NI400, NI2400) APPENDIX...

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NI10_DS-4

NI10 - ONE CHANNEL VIBRATING WIRE INTERFACE NI10 is an interface between a vibrating wire sensor and a data acquisition system. This device measures the resonance frequency and the temperature of the vibrating wire sensor. Most vibrating wire sensors on the market can be connected. Features The NI10 uses frequency sweep search and FFT processing technology to obtain the wire vibration frequency, together with a voltage excitation capability of 24V pk-pk max. This allows precise and repeatable measurements also in noisy environments and with long cables; a quality index is also calculated and...

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NI10_DS-5

VIBRATING WIRE READER NI10 VIBRATING WIRE READER NI10 Sensor (Vibrating Wire and NTC) GND (shield) T- T+: Thermistor (NTC) clamps VW- VW+: Vibrating Wire clamps Daisy Chain Thanks to RS-485 and Modbus RTU protocol it's possible to connect up to 30 NI10 at 115200bps or 32 NI10 at 9600bps in daisy chain. Line termination Jumper (on last unit) could be needed for long cables. USER INTERFACE LEDs Green LED Green Led flashes every 4 seconds for a period of 500ms (reporting board turned on). For each Modbus packet received, the led is quickly blinking LED. Red LED Red Led means error or performed calibration...

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NI10_DS-6

VIBRATING WIRE READER NI10 Jumper VIBRATING WIRE READER NI10 Line Termination Jumper allows the user to select the internal line termination resistor (120 Ohm) when needed in long RS485 daisy chain configuration. This set of jumpers allows the user to select the Thermistor (NTC) used. It's possible to select 3K Ohm or 10K Ohm (@25°C) NTC. Refer to Thermistor Jumper (0x66) paragraph in Modbus Chapter. .::iiiii.nc=x-r www.nextind.eu 111i 111111 ■ liini .;:;iii!ln<=XT www.nextind.eu *■ *■ ^ imlii' 11 ii■ <

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NI10_DS-7

VIBRATING WIRE READER NI10 VIBRATING WIRE READER NI10 NI10 is equipped with a 6-way dip switch to set the device address (for Modbus RTU protocol). Switch 1 controls the Less Significative Bit of the address, while Switch 6 controls Most Significative Bit. To set a number here refer to this table: Switch 1 2 3 4 5 6 Example A. Number 5 is 4+1 so all switches are OFF except for 1 and 3 which are ON. Switch 1 2 3 4 5 6 Example B. Number 23 is 1+2+4+16 so all all switches are ON except for 4 and 6 which are OFF. Note: Address 0 (Zero) is not available in Modbus RTU. Address 63 is not available because...

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NI10_DS-8

VIBRATING WIRE READER NI10 VIBRATING WIRE READER The communication at physical level with the VW boards is based on a RS485 bus. Communication Parameters Communication parameters are as it follows: Warning This section list Modbus address for the firmware versione 3.01. For different firmware version, refer to the Modbus Registers list pdf matching our firmware version VALUE Procedure for the reading of a vibrating wire sensor in Single-Shot (SSHOT) mode Speed 115200 bps Stop bit number Numero 1 Protocol Communication protocol is MODBUS RTU. The VW Vibrating Wire boards are SLAVE and meet all...

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NI10_DS-9

VIBRATING WIRE READER NI10 VIBRATING WIRE READER NI10 Flow chart of VW sensor acquisition in Single Shot (SSHOT) mode Procedure for the reading of a vibrating wire sensor in Continuous Mode (CMOD) ^ower on Configure reading 'Acquisition result' 1) Turn on the board 2) Wait 2 seconds for the board to be initialized 3) Configure the parameters for the sensor reading (if the default values are not suitable for the sensor) - Write in the special registers; excitation, delay, start frequency and stop frequency (0x60, 0x61,0x62, 0x63 registers) - Set number of readings of cycles (0x64 register) equal...

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NI10_DS-10

VIBRATING WIRE READER NI10 JL VIBRATING WIRE READER NI10 Procedure for thermistor calibration APPENDIX A. Turn the board on Connection to Next Industries' NI-series datalogger (NI100, NI200, NI400, NI2400) "LOW" point calibration Apply a 0.5V voltage between pin 1 (GND) and 2 (NTC) of the P2 connector Shotcut to GND SWCLK signal of JTAG (use the special keyboard) for at least 2 seconds. Red led flashes 4 times slowly: calibration is ok Read led does not flash: calibration is failed. Check applied voltage with a tester "HIGH" point calibration Apply a 2.5V between pin 1 (GND) and 2 (NTC) of the...

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NI10_DS-11

VIBRATING WIRE READER NI10 Select SmartModbus And now you can populate fields to read NI10 (this is an example for Single Shot reading). .::iiiii.nc=x-r www.nextind.eu 111i 111 III' liiin

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NI10_DS-12

VIBRATING WIRE READER VIBRATING WIRE READER NI10 NTC sensors (Measure B) needs a linear conversion with this parameters: Smart Mux with NI100 and NI10 Overview This manual is dedicated to Next Industries’ Smart Mux. This device offers a smart system to read Vibrating Wire sensors. Sections of this manual are structured to let the user learn advantages of the system, use the device in little to no time, then master and tweak it to his needs. • System Architecture illustrates how the system is developed, how is expandable • Quick start is a no-time consuming guide to learn how to start the first...

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