PRODUCT CATALOG

PRODUCT CATALOG
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PRODUCT CATALOG

Product catalog summary
Company Overview: NEXGEN Tooling, founded in 2016 in Springvale, Maine, specializes in high-performance solid carbide cutting tools. The company is recognized for its quality, consistency, and quick turnaround times, offering both standard and custom tooling solutions.
Key Features:
  • Integrity and Passion: A commitment to delivering on promises and a passion for high-quality tool creation.
  • Quality and Consistency: Focus on high-quality, repeatable tooling solutions.
  • Customer Service and Engineering Support: Quick response to inquiries and provision of engineering/design solutions.
Product Offerings:
  • Custom Tooling: Includes chamfer mills, drill mills, and countersink combo tools, with 24-hour quotes and expedited services.
  • Tool Coatings: Advanced in-house coatings like A-ProMAX, T-ProMAX, and X-ProMAX to enhance tool life and performance.
  • End Mill Selection Guideline: A guide for selecting the appropriate end mill based on various factors.
Technical Specifications:
  • Tool Tolerances: Specifications for cut diameter, shank diameter, length of cut, and overall length.
  • Chipbreaker Design: Engineered for improved chip evacuation and reduced tool pressure.
Additional Services:
  • Reconditioning Service: Extends tool life and maintains performance.
  • Technical Section: Guidelines on speed & feed, depth of cut, and tool path importance.
Specifications:
  • Tool Tolerances: Cut Diameter: +.000/-.002, Shank Diameter: h6, Length of Cut: +.032/-.000, Overall Length: +/- .050, Corner Radius: +/- .002.
  • Helix Angles: Varying degrees for different models.
  • Materials: Premium carbide substrate with A-ProMAX coating for specific models.
Procedures and Recommendations:
  • Overlapping chipbreaker design for shorter chip lengths and reduced tool pressure.
  • Offset chipbreaker design for improved chip evacuation.
  • Variable pitch and engineered edge prep for maximum strength and vibration-free cutting.
Applications:
  • Suitable for steel, cast iron, stainless steel, and high-temperature alloys.
  • Recommended for full slotting, heavy and light roughing, pocketing, and ramping.
Additional Notes:
  • Speeds and feeds detailed on page 56.
  • Blue highlighted EDPs are in stock and ready to ship.
Tool Specifications: Tools are categorized by design features such as helix angle, flute design, and coating options. Key specifications include shank diameter, overall length, length of cut, cut diameter, corner radius, and neck diameter.
Coating and Material: Tools available with X-ProMAX and A-ProMAX coatings, made from premium carbide substrates.
Recommended Applications: Suitable for contouring, finishing, full slotting, heavy roughing, pocketing, and ramping.
Availability: Tools highlighted in green or blue are in stock, others require a quick build time.
Additional Notes: Emphasizes variable-pitch flute design and engineered edge prep for maximizing strength and minimizing vibration.
Material Specifications: Lists various materials with hardness ratings and dimensional tolerances.
Machining Guidelines: Provides traditional cutting speed and feed parameters, with specific ramping angles and slot depth ranges.
Tool Holding and Runout: Emphasizes proper tool positioning and minimizing tool runout for better tool life.
Programming Strategies: Discusses Contour Parallel Offset and High Efficiency Milling (HEM) for increased tool life and reduced spindle loads.
Quality Standards: NEXGEN Tooling maintains high standards through ISO 9001 Certification, with certified accuracy checks and in-house coating quality control processes.
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Catalog excerpts

PRODUCT CATALOG-1

HIGH-PERFORMANCE CUT TING TOOLS PRODUCT CATALOG AMERICAN MADE | SOLID CARBIDE | ISO CERTIFIED 9001

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PRODUCT CATALOG-2

Looking for that company you can partner with, we’re more than ready to serve you! Founded in 2016, NEXGEN Tooling has been making some of the finest solid carbide cutting tools in the industry. Located in Springvale, Maine and subject to top-notch New England craftsmanship, you will find us always leading with quality and consistency. Customers appreciate our fast turnaround times, cost-effective solutions and consistent quality tooling, which are always delivered on time. Whether you have blueprints detailing your needs or want to design a completely new custom tool, we have the skills and...

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PRODUCT CATALOG-3

Custom Tools End Mill Selection Guideline NXG-3-CB-X-Pro - 3 Flute Chipbreaker with X-ProMAX Coating Non-Ferrous Tooling NXG-2-X-Pro - 2 Flute Endmill with X-ProMAX Coating NXG-3-X-Pro - 3 Flute Endmill with X-ProMAX Coating NXG-3-VARI - 3 Flute Endmill Variable Pitch NXG-3-VARI-RN - 3 Flute Endmill Variable Pitch Reduced Neck NXG-3-VARI-RN-X-Pro 3 Flute Endmill Variable Pitch Reduced Neck with X-ProMAX Coating Ferrous Tooling NXG-4-RN - 4 Flute Endmill Reduced Neck NXG-5-RN - 5 Flute Endmill Reduced Neck Chamfer Mills Reconditioning Service Technical Section Speed & Feed Weldon Flat Specifications...

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PRODUCT CATALOG-4

We’re proud to announce the launch of our new WEBSITE! visit us at nexgentooling.com CHECK INVENTORY ONLINE ORDERING > Most up to date stocked tools > Saved order history with distributors net pricing

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PRODUCT CATALOG-5

nexgentooling.com | NEXGEN TOOLING | 3

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PRODUCT CATALOG-6

CUSTOM TOOLING At NEXGEN we have an engineering team that is ready to handle all of your round tool application needs. Looking for a solution partner? We can do that! After sending us your part print and feature your needing resolved, we will collaborate with you on a single or combo-tool solution and get you prints of our tooling solution quickly. COMMON SPECIAL TOOLS THAT WE MANUFACTURE > Chamfer Mills Drill Mills Reamers & Step Reamers Countersink Combo Tools Step Drills Dovetail Cutters Tapered Ball Nose End Mills Drills & Drill-Reamers T-Slot Cutters Form/Profile Tooling Coolant Through...

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PRODUCT CATALOG-7

OUR TOOL COATINGS HIGH-PERFORMANCE COATINGS NEXGEN Tooling takes tool performance to the next level with our advanced, in-house coating. Using state of the art coating equipment combined with our skillfully engineered pre and post process treatments, our material specific coatings will exceed all expectations. > Increased Tool Life > Increased Wear Resistance > Improved Performance > Improved Surface Finishes > Added Lubricity > Lower Tool Costs OUR IN-HOUSE COATINGS A-ProMAX Color Blue Grey Our In-House, high-performance coating based on AICrN with a titanium addition and has been engineered...

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PRODUCT CATALOG-8

END MILL SELECTION GUIDELINE We often receive questions pertaining to properly selecting an end mill while programming a part. The following are great guidelines that could be helpful with those important questions/ answers. Of course, we are always available to help assist you in selecting the correct product. STEP 1 – MATERIAL > I dentify: Know the exact material you are cutting, material condition (billet, forging etc.), and material hardness (HRC). > O utcome: This will guide you to our Non-Ferrous or Ferrous section of our catalog. STEP 2 – OPERATION > I dentify: Determine if you will be...

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PRODUCT CATALOG-9

nexgentooling.com | NEXGEN TOOLING | 7

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PRODUCT CATALOG-10

NXG-3-CB CHIPBREAKER ALUMINUM | COPPER | BRASS > Our engineered overlapping chipbreaker design produces shorter chip lengths, lowers tool pressure, allows for proper chip evacuation, and lessens your chances of re-cutting chips > Also, can allow for an increased radial depth of cut (RDOC) due to better chip size and control > Offset Chipbreaker design for improved chip evacuation and reduced tool pressure > 37 Degree helix – h6 Shank Tolerances – Center Cutting – Premium Carbide Substrate – Engineered Edge-Prep Design RECOMMENDED APPLICATIONS FULL SLOTTING HEAVY ROUGHING LIGHT ROUGHING TOOL TOLERANCES...

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PRODUCT CATALOG-11

OVERALL LENGTH Solid Carbide Chipbreaker End Mill LENGTH OF CUT CORNER RADIUS SHANK DIAMETER Green Highlighted: EDP’s are in stock ready to ship. All NXG-3-CB standard tools are uncoated. nexgentooling.com | NEXGEN TOOLING |

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PRODUCT CATALOG-12

NXG-3-CB-X-PRO CHIPBREAKER ALUMINUM | COPPER | BRASS > Our engineered overlapping chipbreaker design produces shorter chip lengths, lowers tool pressure, allows for proper chip evacuation, and lessens your chances of re-cutting chips > Also, can allow for an increased radial depth of cut (RDOC) due to better chip size and control > Offset Chipbreaker design for improved chip evacuation and reduced tool pressure > 37 Degree helix – h6 Shank Tolerances – Center Cutting – Premium Carbide Substrate – Engineered Edge-Prep Design RECOMMENDED APPLICATIONS FULL SLOTTING HEAVY ROUGHING LIGHT ROUGHING...

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PRODUCT CATALOG-13

OVERALL LENGTH Solid Carbide Chipbreaker FERROUS End Mill LENGTH OF CUT CORNER RADIUS SHANK DIAMETER * X-Pro-MAX coated tools are made to order, please call for lead time. nexgentooling.com | NEXGEN TOOLING | 11

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PRODUCT CATALOG-14

NXG-4-CB CHIPBREAKER STEEL | CAST IRON | STAINLESS STEEL | HI-TEMP ALLOYS > Our engineered overlapping chipbreaker design produces shorter chip lengths, lowers tool pressure, allows for proper chip evacuation, and lessens your chances of re-cutting chips > Also, can allow for an increased radial depth of cut (RDOC) due to better chip size and control > Offset Chipbreaker design for improved chip evacuation and reduced tool pressure > 35 Degree helix – h6 Shank Tolerances – Center Cutting – Premium Carbide Substrate – Engineered Edge-Prep Design > Variable pitch and engineered edge prep for maximum...

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PRODUCT CATALOG-15

OVERALL LENGTH Solid Carbide Chipbreaker End Mill CORNER RADIUS SHANK DIAMETER Blue Highlighted: EDP’s are in stock ready to ship. All NXG-4-CB standard tools are A-ProMAX coated. nexgentooling.com | NEXGEN TOOLING | 1

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All Nexgen Tooling LLC catalogs and technical brochures

  1. SPEED & FEED

    1  Page

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.