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DEPTH OF CUT GUIDELINES

DEPTH OF CUT GUIDELINES

Product catalog summary
Finishing Guidelines:
  • Aim for a Radial Depth of Cut (RDOC) of 3%-5% of the tool diameter, regardless of the number of flutes.
  • Quick Troubleshooting:
    • If experiencing poor surface finish, check if the RDOC is too light, lower the Inches Per Minute (IPM), increase the Revolutions Per Minute (RPM), and ensure tool runout is within .0005 TIR.
    • To address tool life issues, minimize spring passes to prevent tool rubbing and material work hardening.
Ramping Angles:
  • NXG-2 and NXG-3: 5-10°
  • NXG-4: 1-10°
  • NXG-5: 1-8°
  • NXG-6: 1-5°
  • NXG-7: 1-3° (use caution)
  • Note: Lower angles may lead to chip thinning, allowing for higher feed adjustments.
Slot Depth Ranges:
  • NXG-2 and NXG-3: up to 2.00xD
  • NXG-4: up to 1.50xD
  • NXG-5: up to 0.50xD
  • NXG-6: up to 0.25xD
  • NXG-7: Not Recommended
  • Slotting Tips:
    • Follow the provided chart.
    • Use chip-breaker tools for effective chip evacuation.
    • Ensure good coolant flush in the direction of the tool's chip throw.
    • If operating below the listed ranges, consider increasing feed adjustments.
Depth of Cut Guidelines:
  • Traditional HEM:
    • NXG-2, NXG-3, NXG-4: RDOC 5% to 50%xD, ADOC up to 1.00xD
    • NXG-5: RDOC 5% to 40%xD, ADOC up to 1.50xD
    • NXG-6: RDOC 5% to 30%xD, ADOC up to 1.75xD
    • NXG-7: RDOC 5% to 10%xD, ADOC up to 2.00xD
  • Heavy Profiling:
    • NXG-3: RDOC 8% to 40%xD, ADOC up to 3.00xD
    • NXG-5: RDOC 8% to 30%xD, ADOC up to 3.50xD
    • NXG-6: RDOC 8% to 20%xD, ADOC up to 3.75xD
    • NXG-7: RDOC 7% to 10%xD, ADOC up to 4.00xD

Note: D represents the Tool Cut Diameter.

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Catalog excerpts

DEPTH OF CUT GUIDELINES-1

DEPTH OF CUT GUIDELINES Finishing 1. Shoot for around 3%-to-5% of dia. RDOC, no matter how many flutes are on the tool Quick Troubleshooting a. Are you experiencing poor surface finish? > Check your RDOC, it may be too light of a cut (see #1 above) > Lower your IPM, Increase your RPM Check your tool runout (at end/corner of tool — with tool mounted in the holder, in the machine) shoot for .0005 TIR max. b. Tool Life Issues > Spring passes allow for tool rubbing (lowers tool life) and material work hardening — avoid (or at least minimize # of) if possible. Ramping Angles Slot Depth Ranges Note: Lower angles will experience chip thinning and thus allow for higher feed adjustments. Tips for slotting: 1. Follow the chart above. Radial (RDOC) & Axial (ADOC) Depth of Cut Traditional NXG-2: NXG-3: NXG-4: NXG-5: NXG-6: NXG-7: 2. Use chip-breaker tools to manage chip evacuation. 3. Ensure good coolant flush, in direction of the tool’s chip throw. 4. Are you less then these listed ranges? If so, then there could be room for feed increase adjustments. Slotting Heavy Profiling Light Profiling (Finishing/HEM) nexgentooling.com | NEXGEN TOOLING,

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