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  3. Newstart HG13 2-speed Gearbox catalog

Newstart HG13 2-speed Gearbox catalog

Newstart HG13 2-speed Gearbox catalog

Newstart HG13 2-speed Gearbox catalog

Product catalog summary
Overview
The Heavy Duty Division, a subsidiary of Newstart, specializes in the research and development of heavy-duty servo planetary reducers, focusing on dual-speed reducer solutions for CNC machine tool spindles. These solutions meet the bidirectional requirements of high torque and high speed in metal cutting processes.
Specifications
The HG13 model offers a nominal input speed of 1500 r/min, with a maximum input speed ranging from 4000 to 6000 r/min. It provides a nominal output torque of 2400 Nm and a maximum output torque of 3600 Nm. The motor shaft backlash is less than 20 arcmin, and noise levels are below 88 dB. The unit weighs 90 kg.
Mounting and Dimensions
The gearbox can be mounted horizontally or vertically. Dimensions are customized based on the motor size used, and customers must provide motor interface sizes when ordering.
Lubrication Procedures
  • Splash Lubrication: Suitable for horizontal installations with motor speeds below 3000 r/min. Ensure oil level reaches the oil mirror position with VG68 viscosity oil, maintaining a surface temperature below 60°C.
  • Circulating Lubrication: Requires connection of oil outlets and inlets with VG46 or VG32 oil. The system must include flow and temperature alarms, and filters to maintain oil cleanliness. The fuel tank volume should be at least 30L, and oil change intervals are recommended every 5000 hours.
Shift Gear Motor Drive Setup
The setup includes a step motor, worm gear, and pinion rack for shifting power. The wiring diagram specifies CW and CCW signals for gear shifting. The driver’s operating temperature should be below 55°C, and the shift motor below 80°C.
Shifting Logic
Ensure the reducer is in gear before running the spindle motor to prevent gear damage. The shift motor reverses for 0.5 seconds, and manual control is available for gear shifts. If shifting fails within 20 seconds, manual intervention may be required. Successful shifting allows the spindle motor to start after 0.5 seconds.
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Catalog excerpts

Newstart HG13 2-speed Gearbox catalog-1

The Heavy Duty Division, a subsidiary of Newstart, focuses on the market application research and development of heavy-duty servo planetary reducers. The dual speed reducer solution for CNC machine tool spindle has achieved the bidirectional requirements of high torque and high speed in metal cutting processing. More precise manufacturing processes, higher torque gear systems, more reliable stepper motor driven mechanical gear shifts, and more thoughtful customer service, we believe that all of these are the results you want.

 Open the catalog to page 1
Newstart HG13 2-speed Gearbox catalog-3

Intelligent 2 speed spindle gearbox Mountng drawing HorizontaI Mounting drawing ■] Vertical install drawing -E The dimensions marked * are made according to the actual motor size used. Please inform us of the motor interface size when placing an order. The final dimensions shall be based on the confirmed drawings.

 Open the catalog to page 3
Newstart HG13 2-speed Gearbox catalog-4

Intelligent 2 speed spindle gearbox A、Splash lubrication When the reducer is installed horizontally, the motor speed is less than 3000r/min, and intermittent operation occurs, splash lubrication can be attempted. At this point, ensure that the oil level reaches the oil mirror position and the lubricating oil viscosity is VG68. The specific temperature on the surface of the reducer during operation is less than B、Circulating lubrication Lubrication and cooling play a crucial role in the performance of the gearbox. If circulating lubrication is used, the oil tank, fan, or refrigeration unit can...

 Open the catalog to page 4
Newstart HG13 2-speed Gearbox catalog-5

Intelligent 2 speed spindle gearbox-Shiftgear motorDriveSetup ■1 Shift gear rrotor Drive Setup Step motor+Worm Gear+Pinion Rack Perfect Shifting Power! Wiring diagram of shift motor driver The CW signal is for shifting to a lower gear, and the CCW signal is for shifting to a higher gear. Speed Tuning [ X iginal s ttings f shift t Original settings for driver The Original setting of the stepper motor speed is 380r/min Notice Reliable operating temperature of the driver<55 C, Shift motor operating temperature<80C,pay attention to heat dissipation Low shift 4MM1W-Low shift indicator Shift signal...

 Open the catalog to page 5
Newstart HG13 2-speed Gearbox catalog-6

Intelligent 2 speed spindle gearbox-Shifting logic ■ Shifting logic *Be sure to ensure that the reducer is in gear before running the spindle motor, otherwise it will easily cause the internal gear to break. Shifting starting Stop the spindle motor set the spindle motor run in 5 rpm low speed Manually control the reverse gear shift, return to the original gear or manually rotate the spindle after power failure Start shift motor Shift motor reverses for 0.5 seconds Whether the gear shift is completed within 2S • Failure to shift gears within 20 seconds may be due to gear misalignment and jamming....

 Open the catalog to page 6

All Newstart Planetary Gear Boxes Co.,Ltd. catalogs and technical brochures

  1. PL

    17  Pages

  2. WPL

    17  Pages

  3. WPS

    21  Pages

  4. AER

    16  Pages

  5. AFR

    10  Pages

  6. WPF

    17  Pages

  7. ADR series

    9  Pages

  8. AD series

    9  Pages

  9. AE series

    8  Pages

  10. ABR series

    9  Pages

  11. AB series

    9  Pages

  12. PS series

    12  Pages

  13. PW series

    18  Pages

  14. PF series

    10  Pages

  15. PL/WPL series

    11  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.