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I3MS

Product catalog summary

Overview
The I3MS Inline Infrared Imaging Monitoring System is designed for industrial processes such as laser and arc welding, LMD/cladding, and WAAM. It provides continuous monitoring and measurement of the melt pool and Heat-Affected-Zone (HAZ) geometry, allowing for both coaxial integration and off-axis operation. The system supports standalone and real-time operation, ensuring real-time monitoring of quality parameters with two alarm levels configuration and PC datalogging capabilities.

Components and Specifications
The system includes an infrared camera with real-time processing electronics, a connection box, multi I/O cable, power supply, and a software package for system configuration and data analysis. An infrared emitter is used for optical calibration. The camera is housed in an IP67 rated mechanical enclosure with an embedded heatsink and waterblock for cooling. The system operates with a power supply of 24 VDC, 6 W, and includes a CaF2 imaging lens with a manual focus mechanism.

Process Compatibility and Integration
The system is compatible with laser and arc welding, LMD, cladding, and WAAM processes. It supports coaxial and off-axis mechanical integration, with laser optics compatibility requiring the transmission of infrared signals above 1.1 um. The output is an analog signal proportional to the width of the melt pool/HAZ.

Technical Specifications
The infrared camera is a VPD PbSe camera with 64x64 pixels and a MWIR response of 1-5 um, capturing 1000 images per second. Communication is facilitated through a Gigabit Ethernet interface. The software includes I3MS Acquisition and Configuration SW v.1.0 and NIT Visualization SW v.2.1, requiring a PC with at least an i5 processor, 8 GB RAM, and Windows 10 or later.

Monitoring and Configuration
The system offers selectable configurations such as Manual, Tracks, and Continuous modes, with options for track length, alarm levels, and delay settings. It features indicators for melt pool/HAZ width, infrared image, and laser status, along with two configurable alarm levels. Additional features include laser ON/OFF digital input, monitoring alarm digital output, and process data logging with circular and rectangular ROI.

Accessories
A 3-color light pole indicator is available as an accessory to enhance monitoring capabilities.

Catalog excerpts

Inline Infrared Imaging Monitoring System for industrial processes (Laser & arc welding, LMD/cladding, WAAM, others) Continuous monitoring and measurement of the melt pool and Heat-Affected-Zone geometry ENSURES REAL-TIME MONITORING OF QUALITY PARAMETERS ALLOWS COAXIAL INTEGRATION OR OFF-AXIS OPERATION STANDALONE & REAL-TIME OPERATION 2 ALARM LEVELS CONFIGURATION PC DATALOGGING I3MS | Inline Infrared Imaging Monitoring System for industrial processes | www.i3ms.eu

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Specifications Components Infrared camera with real-time processing electronics and waterblock Connection box, multi I/O cable (3 m), power supply (24 VDC) Software package for system configuration, datalogging and log files analysis Infrared emmiter for optical calibration Process compatibility Laser and arc welding, LMD, cladding, WAAM, others Mechanical integration Coaxial & off-axis operation Laser optics compatibility (coaxial integration) Transmission of infrared signal (above 1.1 um) from the process area to the optical port is required* Analog signal output (0 VDC - 10 VDC) proportional...

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I3MS

I3MS

Catalog excerpts

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