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Precision Gearbox Catalog

Precision Gearbox Catalog
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Precision Gearbox Catalog

Product catalog summary
Editorial Overview
Neugart emphasizes its 90-year history of providing innovative and reliable gearbox solutions, offering 18 gearbox series for economy and precision sectors, along with custom solutions tailored to specific applications.
Custom Made Gearboxes
Neugart specializes in designing custom gearboxes for complex requirements across various industries, collaborating closely with clients to integrate new developments into tailored solutions.
Quality Assurance
Neugart prioritizes quality, manufacturing exclusively in Germany with assembly factories in the USA and China, ensuring flexibility and short delivery times.
Tools and Trainings
The Neugart Calculation Program (NCP) and Tec Data Finder (TDF) optimize motor and gearbox combinations with extensive databases, real-time suitability checks, and multilingual support.
Industry Solutions
Neugart provides gearbox solutions for industries like automation, packaging, machine tools, food and beverage, medical engineering, and agriculture, known for reliability, certification, and adaptability to harsh conditions.
Gearbox Features
Neugart gearboxes offer high efficiency, lifetime lubrication, and adaptability to various motor types, designed for maintenance-free operation and optimized for dynamic performance.
Performance Classes
The catalog details the performance classes of Economy and Precision Line gearboxes, highlighting features such as nominal output torque, backlash, and protection class.
Technical Specifications
The PLE Economy Line is noted for its light weight, power, and efficiency, with detailed technical data including service life, operating temperatures, and load capacities.
Specifications
Detailed specifications for PLPE and PLHE series planetary gearboxes focus on dimensions, performance characteristics, and application-specific configurations.
Performance Characteristics
Key metrics such as nominal output torque, maximum output torque, radial and axial forces, and torsional stiffness are detailed, emphasizing efficiency, service life, and operating temperature ranges.
Technical Features
The PLPE series is cost-effective with low heat generation, while the PLHE series combines precision with economy, featuring coaxial gearbox designs and various options for output shafts and bearings.
Installation and Maintenance
Specifications include lubrication types and installation positions, with guidelines for maximum motor weight and running noise levels.
Application-Specific Configurations
The Tec Data Finder and NCP tool assist in customizing gearbox configurations based on specific application needs.
Additional Information
Technical features and additional data are detailed, including emergency stop torque and input speeds for various gearbox models.
Technical Specifications
Specifications for WPLPE and WPLFE models include ratios, number of stages, input speeds, output torques, and dimensions, designed for specific applications with configurations available through the NCP.
Input and Output Specifications
Input speeds and output torques are specified for emergency stop conditions and nominal operations, with values in Nm and lbf.in.
Dimensions and Geometry
Dimensions in millimeters detail pitch circle diameters, shaft diameters, and total lengths for different gearbox models.
Performance and Durability
Service life is specified at 20,000 hours, with efficiency rates at full load reaching up to 98%, operating within a temperature range of -25°C to 90°C, protected under IP54 or IP65 standards.
Additional Features
Features include torsional stiffness, radial and axial force capacities, and moment of inertia, with lubrication options and noise levels mentioned.
Application and Configuration
Application-specific configurations are available, with detailed explanations of technical features starting on page 169, emphasizing the importance of using the NCP for tailored configurations.
Overview
Technical specifications and data for PSFN and PLFN precision planetary gearboxes focus on performance, installation, and operational parameters.
Specifications
  • Lubrication: Oil with lifetime lubrication.
  • Installation Position: Can be installed in any position.
  • Backlash: Standard backlash is less than 3 arcmin, while reduced backlash is less than 2 arcmin.
  • Torsional Stiffness: Varies by model, with values ranging from 8.2 to 602 Nm/arcmin.
  • Gearbox Weight: Ranges from 1.4 kg to 34.8 kg depending on the model.
  • Surface Material: Housing is made of heat-treated and post-oxidized steel.
  • Running Noise: Ranges from 57 to 68 dB(A).
  • Protection Class: IP65.
Performance Data
  • Output Torque: Nominal output torque ranges from 39 Nm to 950 Nm, with maximum output torque reaching up to 1520 Nm.
  • Input Speeds: Average thermal input speed varies by model, with maximum mechanical input speed reaching up to 14000 rpm.
  • Radial and Axial Forces: Capable of handling radial forces up to 33000 N and axial forces up to 15000 N for 20,000 hours.
  • Tilting Moment: Ranges from 132 Nm to 4957 Nm for 20,000 hours.
Design Features
  • Flange Interface: Standardized for easy installation.
  • Bearings: Preloaded angular contact roller bearings.
  • Output Shaft: Flange output shaft designed according to ISO 9409.
  • Backlash Options: Available with reduced backlash for precision applications.
Additional Options
  • Mounted Pinion: Available as an option for specific applications.
  • Lubrication Types: Standard, food grade, and low temperature lubrication options available.
Overview
Technical specifications and features of the B5 flange type motor focus on the HLAE and NGV series planetary gearboxes designed for specific industrial applications.
HLAE Gearbox Specifications
  • Design: The HLAE is the first planetary gearbox with a certified hygienic design, suitable for industries like pharmaceuticals, cosmetics, and food.
  • Frame Sizes: Available in HLAE070, HLAE090, and HLAE110.
  • Performance: Nominal output torque ranges from 15 to 171 Nm, with radial and axial forces up to 1450 N and 2500 N respectively. Torsional backlash is between 7-12 arcmin.
  • Protection: Rated at IP69K for high protection against dust and water.
  • Materials: Stainless steel housing with electropolished surface.
  • Efficiency: Up to 98% at full load.
NGV Gearbox Specifications
  • Design: Tailored for AGVs, featuring high radial load capacity and compact design.
  • Frame Sizes: NGV064, NGV090, and NGV110.
  • Performance: Nominal output torque ranges from 18 to 260 Nm, with radial and axial forces up to 5150 N and 6450 N respectively.
  • Protection: Rated at IP65.
  • Materials: Steel housing, heat-treated and post-oxidized.
  • Efficiency: Greater than 95% at full load.
Common Features
  • Installation: Both gearboxes allow for flexible installation positions and are compatible with various motor adapters.
  • Maintenance: Both series feature lifetime lubrication, reducing maintenance needs.
  • Customization: Neugart offers application-specific configurations through their NCP tool.
Conclusion
The document provides comprehensive technical data for selecting the appropriate gearbox for specific industrial applications, emphasizing efficiency, reliability, and adaptability.
Technical Specifications
1. Output Shaft Dimensions: Various diameters and lengths are specified for different components such as pitch circle diameter, flange diameter, and centering diameters, ensuring compatibility with other mechanical parts.
2. Flange and Mounting Details: Details include flange thickness, centering depth, and mounting bore specifications, essential for proper installation and alignment.
3. Clamping System and Motor Shaft: Specifications for clamping system diameters and permissible motor shaft lengths ensure secure attachment and operational efficiency.
NGV Wheel Specifications
1. Dimensions: Outer and inner diameters, width, and rim depth are specified for NGV wheels of different sizes (160, 200, 250).
2. Material and Performance: The wheels are made of gray cast iron with a tread of Blickle Besthane®, known for low noise, high abrasion resistance, and floor protection.
3. Environmental Conditions: Operational temperature range is from -30°C to +70°C, with reduced load capacity above +40°C.
Pinion and Gearbox Details
1. Pinion Types: Specifications for pinions with helical and straight teeth, including module, number of teeth, and pitch circle diameter.
2. Performance Metrics: Maximum torque and feed force values are provided for different pinion types, ensuring they meet application requirements.
3. Installation and Compatibility: Details on mounting options and suitable gearboxes facilitate integration into existing systems.
Operational Parameters
1. Input Speeds: Average thermal input speeds are specified for various gearbox models, ensuring optimal performance under different conditions.
2. Output Shaft Loads: Radial force and tilting moment values are provided for different operational lifespans, ensuring durability and reliability.
Additional Notes
1. Friction and Resistance: Roll resistance and friction coefficients are specified, crucial for performance in different environments.
2. Customization Options: Various configurations and options are available for specific applications, as indicated by the NCP (Neugart Configuration Program).
Specifications
Detailed specifications for various gearbox models include dimensions, output shaft loads, input speeds, and other mechanical characteristics. Key specifications include pitch circle diameter, mounting bore output, shaft diameter, centering diameter, and flange cross-section for different models such as PLN070, PLN090, PLN115, PLN142, and PLN190.
Procedures
Installation and configuration procedures are referenced, with specific instructions available on the manufacturer's website. The document mentions the use of a shrink disc for force-fit connections and provides guidelines for correct installation.
Standards and Norms
The document references DIN standards for feather key dimensions and center holes, ensuring compatibility and standardization across different components.
Recommendations
Recommendations include maintaining specific tolerances and surface roughness for load shafts and ensuring correct installation procedures are followed for optimal performance.
Key Data from Tables
Tables provide detailed measurements for various gearbox components, including radial and axial force inputs, moment of inertia, and maximum mechanical input speeds, crucial for selecting the appropriate gearbox for specific applications.
Critical Information
Critical parameters such as radial force, tilting moment, and input speeds are highlighted, with values provided for different operational hours and configurations. The document emphasizes the importance of adhering to specified operating temperatures and configurations for application-specific speed settings.
Pinion Types and Specifications
Two types of pinions are available: for splined output shaft (PK1) and for flange output shaft (PM1). The number of teeth and possible combinations are detailed on pages 142 and 144. Modules range from 2 to 5, with detailed combinations also on the specified pages.
Max Transferable Output Torque
The document differentiates between long life and finite life for gear teeth service lives. Long life is achieved within specified nominal torques (T2N), allowing repeated load specifications without failure. Finite life involves intermittent duty with torque peaks exceeding T2N. The max application torque (T2max_application) is calculated using an increase factor (f) and must not be exceeded by the application torque (T2application).
Ambient Conditions
Thermal design is based on conditions where the motor does not heat the gearbox, a flange-mounted plate is used, and ambient temperature is 20°C (68°F).
Contact Information
Contact details for Neugart headquarters and regional offices worldwide are provided, including phone numbers, emails, and websites.
Product Categories
The document describes different gearbox lines: Precision Line for high precision with low torsional backlash, Economy Line for cost-effective solutions, and application-specific gearboxes for specialized needs like hygienic design for food and pharmaceutical sectors.
Gearbox Features
Details on right angle and coaxial gearboxes, spur and helical gears, and various bearing types are provided. Options include reduced backlash, high ratio variety, splined output shaft, and hollow shaft configurations.
Additional Options
Options for planetary gearboxes with mounted pinions and rotary shaft seals for IP65 protection are mentioned.
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Catalog excerpts

Precision Gearbox Catalog-1

Complete gearbox catalog

 Open the catalog to page 1
Precision Gearbox Catalog-2

NEUGART Impress with power and precision. Inspire with partnership. “We are fascinated by the way in which a modest number of parts can be used to build a seemingly infinite number of gearbox variants, all the while making it appear like it’s quite simple. Bernd Neugart Thomas Herr Managing Partner Managing Partner We achieve this because we understand the application, exploit the intelligence of our modular gearbox system and develop custom solutions within just a short time. Our gearboxes deliver the power you need: Reliably. Lifelong. And that’s a promise.”

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Precision Gearbox Catalog-3

Editorial Power, precision and partnership – these values characterize our business philosophy and our work, and have for over 90 years. Our offered product range includes numerous innovative, technologically mature, and highly reliable gearbox solutions. We now offer 18 different gearbox series for the economy and precision sectors, as well as two additional planetary gearbox series for specific application areas. As a technology partner, we also provide customized solutions; specialized, custom designed gearboxes. Please contact us with any questions about our products or services – we appreciate...

 Open the catalog to page 3
Precision Gearbox Catalog-4

NEUGART Editorial1 Custom made gearboxes4 Quality5 Tools and trainings6 For decision-makers8 Industry solutions10 Quick overview12 Our gearbox features15 Preformance classes 16 Precision Line PSBN 78 Application-specific gearboxes HLAE 126 Planetary gearbox with mounted pinion 140 Option: Output flange design Option: Input design150 Accessories 152 Product Code Explanation of technical features

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Precision Gearbox Catalog-5

Innovative and individual: Our custom made gearboxes. Compact form and high performance, special construction requirements, food grade certification or individual design: We fulfill even your most complex requirements - in all sectors of machine building. The qualified specialists of our engineering department design gearbox solutions and systems. According to your performance, price and quality needs. Your benefit from innovation: We utilize our experience and at the same time take advantage of new developments, integrating them into our customer solutions. Close collaboration with our customers...

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Precision Gearbox Catalog-6

Power at a high level: Our quality. Your satisfaction is our measuring stick – that’s why the quality of our products and services is always our top priority. With our quality and environmental policies we secure and expand our economic success throughout international markets. Our high standard in product quality, support and service is appreciated internationally: With over 70 representatives and branches, we are represented in all major industrial nations. We manufacture our products exclusively in Germany. In the USA and China, our assembly factories serve regional markets, guaranteeing a...

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Precision Gearbox Catalog-7

Powerful and intuitive interface: Neugart Calculation Program – NCP The Neugart Calculation Program (NCP 4.2) lets you assemble the optimal motor and gearbox combination with just a few clicks. Your application therefore becomes cost and energy efficient. In the background, a complex software routine calculates all parameters for your whole drive train. Despite this complex process, the tool is easy to use: The NCP user interface presents a clear intuitive structure. NCP gives you access to virtually all of the conventional motors on the market and a large number of applications like pinions,...

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Precision Gearbox Catalog-8

New online services, new options: Tec Data Finder – TDF With just a few clicks, the Tec Data Finder (TDF) generates all of the information relevant to your gearbox. This includes the specific technical and geometrical data in the form of a dimension sheet as well as the CAD models in all of the usual formats. At the same time, the gearbox geometry can be adapted and tuned directly to your specific motor. This is based on a comprehensive motor database or on manual entries of individual connection measurements. In addition, the gearbox data can also be downloaded directly from the dimension sheet...

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Precision Gearbox Catalog-9

Perfection in every detail: Our products and our service. We support you with a wide range of services – from NCP our , free calculation tool, to the Neugart dimension sheet and product finders to our integrated, certified claims management. We are represented in all major markets with local companies. Our internal information network and the business software we use ensure smooth internal communication and optimally coordinated business processes. Powerful, efficient and innovative: We create forward-looking solutions in gearbox technology – high quality at reasonable prices.

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Precision Gearbox Catalog-10

Decidedly different: Neugart - for good reason. Neugart distinguishes itself with advanced, innovative technology, with high-precision production technology and has been doing so for decades. Worldwide, renowned customers put their trust in our vast experience. Our precise planetary gearboxes and our experience in the construction of custom made gearboxes are highly sought after in national and international markets. Put your trust in the highest level of performance - Made in Germany: In our well-balanced portfolio you will find the right product for your needs. We can provide you with good...

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Precision Gearbox Catalog-11

Industry solutions We are your specialist in planetary gearboxes. As a reliable, trusted and innovative planetary gearbox manufacturer, Neugart has been supporting all industrial sectors for over half a century. Our products get the job done, regardless of how complex our customers’ needs may be. Over the years, we have become the foremost leaders in drive technology specialization. Our vast industry knowledge allows us to support customers with their most challenging projects and to offer the latest technologies and solutions. Our constantly expanding product inventory provides effective solutions...

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Precision Gearbox Catalog-12

Neugart gearboxes are world-class products. Unique possibilities are available for countless industries as we continuously optimize all technologies and services related to our products. We invite you to benefit from our competitive advantages. Automation and robotics ■ Cost-effective gearbox solutions ■ Smart software for all product aspects (~cro g~o~i Packaging machines ■ Dynamic and hardwearing gearboxes ■ Cost-effective gearbox solutions Machine tools ■ Extensive application experience ■ Reliable and long-lasting gearboxes Food and beverage industry ■ Certified products ■ Worldwide, comprehensive...

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All Neugart GmbH catalogs and technical brochures

  1. NCP 4.3

    2  Pages

  2. Neugart HLAE

    12  Pages

  3. Neugart NGV

    10  Pages

  4. Neugart PLHE

    8  Pages

  5. Neugart WGN

    6  Pages

  6. Neugart PFHE

    6  Pages

  7. Neugart PLFN

    6  Pages

  8. Neugart WPLN

    6  Pages

  9. Neugart WPSFN

    6  Pages

  10. Neugart PSFN

    6  Pages

  11. Neugart PLN

    6  Pages

  12. Neugart PSN

    6  Pages

  13. Neugart PSBN

    6  Pages

  14. Neugart WPLFE

    6  Pages

  15. Neugart WPLPE

    6  Pages

  16. Neugart WPLE

    6  Pages

  17. Neugart PLFE

    6  Pages

  18. Neugart PLHE

    6  Pages

  19. Neugart PLPE

    6  Pages

  20. Neugart PLQE

    6  Pages

  21. Neugart WPLQE

    6  Pages

  22. Neugart PLE

    6  Pages

  23. NGV

    10  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.