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Process Technology for Agrochemicals

Process Technology for Agrochemicals
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Process Technology for Agrochemicals - 1

Process Technology for Agrochemicals Your Ideas grow with Us! CHEMICAL INDUSTRY a Business Field of NETZSCH Grinding & Dispersing

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Process Technology for Agrochemicals - 2

Systems Engineering for Agrochemistry Processes • NETZSCH Skid Systems 19 ■ Mixing, Emulsifying and Wet Grinding 20

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Process Technology for Agrochemicals - 3

When you want a little more … For the formulation of plant protectants, fertilizers and seed treatments using the latest technology, NETZSCH offers sophisticated state-of-the-art machines and processes. Our design and selection of the NETZSCH technology appropriate for your production process take the aspects of economic efficiency, reliability, quality and environmental protection into account. We engage with our customers to develop solutions and implement them with service and process-related support. Numerous references, from laboratory to production machines to complete turnkey systems...

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Process Technology for Agrochemicals - 4

Fertilizers are all naturally- or chemically-produced substrates, which are used to deliver nutrients to the soil and to ensure good plant growth. They are applied to the plants in solid or liquid form and are essentially based on the following elements: Nitrogen Potassium Phosphorous On an industrial scale, organo-mineral and mineral fertilizers are produced from these elements as well as mixtures with the elements magnesium, calcium and sulfur. NETZSCH Grinding & Dispersing provides you with the latest technologies and processes suitable for your applic

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Process Technology for Agrochemicals - 5

Product Nitrogen- and sulfur-based fertilizer Nitrogen-based fertilizer Phosphorous-based fertilizer Nitrogen-based fertilizer (urea) Potash- and sulfur-based fertilizer Condux® Fine Impact Mill Magnesium carbonate Colemanite Sulfurous liquid fertilizer Pass process Circulation process Circulation process

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Process Technology for Agrochemicals - 6

PLANT PROTECTION Plant protectants are necessary to protect plants from pests that could compromise plant growth (insects, fungal diseases, viruses, bacteria and weeds). Apart from additives, plant protectants usually consist of one or more active substances which give them the desired properties. Main Types Fungicides protect plants from diseases which affect production rate and quality or, in the worst case, could completely destroy the crop. Herbicides reduce the growth of weeds which affect the production rate and the quality of the crop. Insecticides protect plants against insects....

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Process Technology for Agrochemicals - 7

DRY PROCESSING Product Herbicide Pesticide Fungicide Herbicide Caolin Insecticide WET PROCESSINGProduct Machine Insecticide Zeta® 60 Process Circulation process Pass process Pass process Pass process

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Process Technology for Agrochemicals - 8

SEED TREATMENT In seed treatment, the grain is coated with targeted growth-enhancing substances and growth-protectants during the dressing process. Consequently, the seeds are protected from disease and their optimal growth is ensured from the moment they are sown. Depending on pest species and nutrient requirements, various formulations exist to utilize the full yield potential. Various methods are used to apply the growth-enhancing substances, such as (micro)nutrients, crop regulators and growth modulators, as well as inoculants and other growthprotectant substances, to the seeds:...

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Process Technology for Agrochemicals - 9

Scope of the System Working capacity Fineness (primary components) [kg/h] [pm] concentrate (Y-Mix®, Zeta®) d99 < m Circulation process Pass process Circulation process System module for seed treatment comprising: Big-Bag Feeder, Y-Mix® Disperser, Zeta® 25 Agitator Bead Mill and modular platform

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Process Technology for Agrochemicals - 10

The Business Unit NETZSCH Grinding & Dispersing offers an extensive machine program for process-engineering, providing solutions for wet and dry grinding, mixing, dispersing and deaeration. Long-term experience, consistent development work, daily contact with our customers and developments with more than 100 patents ensure our technical competence and further attest to our quality-consciousness. The bundling of process-engineering expertise and the extensive machine program, ranging from laboratory to production machines to complete production lines, is unique worldwide. Whether for dry or...

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Process Technology for Agrochemicals - 11

MasterMix® Dissolver PMD / PMD-VC Intensive Mixer MaxShear Inline Disperser Epsilon Inline Disperser Y-Mix® Inline Disperser Alpha® Discus® Agitator Bead Mill Alpha® Zeta® Agitator Bead Mill Alpha® Neos Agitator Bead Mill Alpha®Lab Laboratory Mill CHM Hammer Mill Condux® Fine Impact Mill CSM Classifier Mill ConJet® High-density Bed Jet Mill CGS Fluidized Bed Jet Mill Dry Grinding Wet Grinding Mixing & Emulsifying

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Process Technology for Agrochemicals - 12

MACHINES FOR MIXING & EMULSIFYING Epsilon Inline Disperser With the Epsilon, we offer a new, compact solution for producing homogeneous dispersions as required in agrochemistry, in an inline process. Here, the dispersion process takes place in an atmosphericallysealed processing chamber and is thus dust and emission free. Because of the low shear rates, the energy input is significantly lower compared to conventional rotor-stator systems, which means that even shear- and temperature-sensitive agrochemical products can be optimally processed. Your Benefits at a Glance Sustainably...

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Process Technology for Agrochemicals - 13

Solids in Liquids Ψ-Mix® Inline Disperser The Ψ-Mix® inline disperser combines an alternative dispersion method, whereby the solid components are wetted on a large liquid surface, with emission and dust-free inline operation. With high productivity within a controlled process, the combination of vacuum dispersion, shearing, pressure wetting and microcavitation results in homogeneous, fine dispersions with very reproducible quality. PMD / PMD-VC Intensive Mixer The PMD and PMD-VC intensive mixers are stationary mixing and dispersing units for the processing of large batches. Separation of...

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Process Technology for Agrochemicals - 14

Discus Grinding System The Discus grinding system represents a quantum leap in wet grinding technology with disk agitator bead mills. With the combination of the further-optimized Discus disk agitator and the NETZSCH Dcc® separator system, you are guaranteed the highest throughput rates with considerably narrower dwell time distribution and thus more intensive grinding with consistent stress intensity. Discus Grinding System for Single- and Multi-pass Operation Zeta® Grinding System With this technology, which is suitable for any viscosity and almost every product, you will achieve the...

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Process Technology for Agrochemicals 24Pages

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Process Technology for Agrochemicals
24Pages