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Process Technology for Agrochemicals

Process Technology for Agrochemicals
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Process Technology for Agrochemicals

Product catalog summary
Overview
NETZSCH Grinding & Dispersing specializes in advanced technology and machinery for plant protectants, fertilizers, and seed treatments. Their focus is on economic efficiency, reliability, quality, and environmental protection, with a strong emphasis on customer collaboration for tailored solutions.
Fertilizer
Fertilizers deliver essential nutrients like nitrogen, potassium, and phosphorous to the soil. NETZSCH offers technologies for both wet and dry processing, adapting to technological improvements and environmental factors.
Plant Protection
Plant protectants protect plants from pests and diseases, requiring advanced engineering due to their sensitivity to temperature. NETZSCH focuses on bio pesticides and environmentally friendly solutions.
Seed Treatment
Seed treatment involves coating seeds with substances to enhance growth and protection. NETZSCH provides solutions for mixing, emulsifying, dispersing, and fine grinding in these processes.
Machines for Agrochemistry
NETZSCH offers machines for wet and dry grinding, mixing, dispersing, and deaeration, designed for high quality, safety, and ease of maintenance. Their modular platform allows for customized solutions.
Mixing & Emulsifying Machines
NETZSCH provides machines like the epsilon inline disperser and Maxshear inline mixer, offering high shear performance and easy cleaning for sensitive agrochemical products.
Grinding Systems
The alpha® machine platform offers flexibility and modularity, supporting various grinding media and ensuring high product quality and fineness.
Introduction
The document discusses NETZSCH's advanced grinding systems for wet and dry applications in the agrochemical sector, highlighting their specifications and benefits.
Grinding Systems
  • Discus Intensive Grinding System: Offers high throughput and consistent stress intensity with the Discus disk agitator and NETZSCH icc® separator.
  • ZEta® Grinding System: Ensures stable processes with small beads, maintaining productivity and reliability.
  • Neos Grinding System: Focuses on cooling efficiency for high circulation rates, maximizing performance.
Technologies for Wet Grinding
  • CSM Classifier Mill: Combines impact milling with air classification for stable operation.
  • CHM Hammer Mill: Crushes brittle or fibrous products to fine sizes.
  • ConJet® High-density Bed Jet Mill: Achieves high fineness with minimal build-up and easy maintenance.
Production Machines
Designed for minimal warming, easy cleaning, and precise particle size distribution.
Plant Engineering for Agrochemical Processes
NETZSCH offers customized solutions and turn-key projects for fertilizers, plant protection, and seed treatment, ensuring high standards in project management.
Mixing, Emulsifying & Wet Grinding
Comprehensive machine program achieving high homogeneity and fineness, suitable for small and large batch production.
Dry Grinding
Solutions for dry and ultra-fine grinding with exact particle size limitation and pressure shock resistance.
Process and Plant Engineering
NETZSCH provides plant design, process monitoring, and machinery manufacturing, ensuring compliance with environmental regulations.
Conclusion
NETZSCH is a leader in grinding technology, offering customized solutions and high-performance systems across various industries.
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Catalog excerpts

Process Technology for Agrochemicals-1

Proven Excellence. Process Technology for Agrochemicals Your Ideas grow with Us! Business Unit GRINDING & DISPERSING

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Process Technology for Agrochemicals-2

Systems Engineering for Agrochemistry Processes • NETZSCH Skid Systems 19 ■ Mixing, Emulsifying and Wet Grinding 20

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Process Technology for Agrochemicals-3

When you want a little more … For the formulation of plant protectants, fertilizers and seed treatments using the latest technology, NETZSCH offers sophisticated state-of-the-art machines and processes. Our design and selection of the NETZSCH technology appropriate for your production process take the aspects of economic efficiency, reliability, quality and environmental protection into account. We engage with our customers to develop solutions and implement them with service and process-related support. Numerous references, from laboratory to production machines to complete turnkey systems show...

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Process Technology for Agrochemicals-4

Fertilizers are all naturally- or chemically-produced substrates, which are used to deliver nutrients to the soil and to ensure good plant growth. They are applied to the plants in solid or liquid form and are essentially based on the following primary macronutrients: Nitrogen Potassium Phosphorous Factors like technological improvements, environmental restrictions, climate changes, etc., contribute to changes in nutrient management. This makes Specialities more and more important. Formulations with secondary macronutrients like magnesium, calcium, sulfur and micronutrients like boron, manganese,...

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Process Technology for Agrochemicals-5

APPLICATION TASKS which we have successfully mastered DRY PROCESSING Product Working capacity Fineness [kg/h] [μm] Nitrogen- and sulfur-based fertilizer Nitrogen-based fertilizer Phosphorous-based fertilizer Dolomite-Shell limestone Potash- and sulfur-based fertilizer d50 = 63 d99 = 500 Condux® Fine Impact Mill Magnesium carbonate Pass process Circulation process Sulfurous liquid fertilizer Circulation process Alpha® Agitator Bead M

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Process Technology for Agrochemicals-6

PLANT PROTECTION Plant protectants are necessary to protect plants from pests that could compromise plant growth (insects, fungal diseases, viruses, bacteria and weeds). Apart from additives, plant protectants usually consist of one or more active substances which give them the desired properties. Main Types Fungicides protect plants from diseases which affect production rate and quality or, in the worst case, could completely destroy the crop. Herbicides reduce the growth of weeds which affect the production rate and the quality of the crop. Insecticides protect plants against insects. Here,...

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Process Technology for Agrochemicals-7

APPLICATION TASKS which we have successfully mastered DRY PROCESSING Product Circulation process Pass process Pass process Pass process Circulation process Circulation process

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Process Technology for Agrochemicals-8

SEED TREATMENT In seed treatment, the grain is coated with targeted growth-enhancing substances and growth-protectants during the dressing process. Consequently, the seeds are protected from disease and their optimal growth is ensured from the moment they are sown. Depending on pest species and nutrient requirements, various formulations exist to utilize the full yield potential. Various methods are used to apply the growth-enhancing substances, such as (micro)nutrients, crop regulators and growth modulators, as well as inoculants and other growth-protectant substances, to the seeds: Encapsulation...

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Process Technology for Agrochemicals-9

APPLICATION TASKS which we have successfully mastered WET PROCESSING Product Scope of the System (primary components) Suspension concentrate Modular design (Ψ-Mix®, Zeta®) Circulation process Suspension concentrate Modular design (Epsilon, MasterMix®, Discus)* Pass process Suspension concentrate Modular design (Ψ-Mix®, Zeta®) Circulation process * Predispersion of the primary components with MasterMix®, critical special products are dosed with Epsilon System module for seed treatment comprising: Big-Bag Feeder, Ψ-Mix® Disperser, Zeta® 25 Agitator Bead Mill and modular pl

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Process Technology for Agrochemicals-10

The Business Unit NETZSCH Grinding & Dispersing offers an extensive machine program for process-engineering, providing solutions for wet and dry grinding, mixing, dispersing and deaeration. Long-term experience, consistent development work, daily contact with our customers and developments with more than 100 patents ensure our technical competence and further attest to our quality-consciousness. The bundling of process-engineering expertise and the extensive machine program, ranging from laboratory to production machines to complete production lines, is unique worldwide. Whether for dry or wet...

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Process Technology for Agrochemicals-11

PLANT PROTECTION SEED TREATMENT Mixing & Emulsifying MasterMix® Dissolver PMD-VC Intensive Mixer MaxShear Inline Disperser Epsilon Inline Disperser Ψ-Mix® Inline Disperser Alpha® Discus® Intensive Agitator Bead Mill Alpha® Zeta® Agitator Bead Mill Alpha® Neos Agitator Bead Mill Alpha®Lab Laboratory Mill CHM Hammer Mill Dry Grinding Condux® / Condux® CP Fine Impact Mill CSM Classifier Mill ConJet® High-density Bed Jet Mill CGS Fluidized Bed Jet

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Process Technology for Agrochemicals-12

Highest product quality 100% reproducible product quality and best production quality by processes of highest standards Elemination of oversized particles with a steep particle size distribution (for dry grinding) Gas free products of highest homogeneity by in-place technologies and smooth processes YOUR BENEFITS AT A GLANCEHighest operation safety Digital process solutions for future tasks Highest degree of process reliability by implementation of latest process technology Elimination of operator and environmental risks by intelligent process design ■ Fastest availability by global service network...

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Process Technology for Agrochemicals-13

Easy to clean Optimized Cleaning-In-Place solutions Lowest consumption of cleansing agents (approx. 1/10 of cleaning amount compared to conventional process design) Highest productivity Reduction of energy costs and production time by 20 - 30%, compared to standard process technology Long production cycles by use of wear resistant materials and design ensures Shortest return of payment 20 - 30% higher production capacity by newest machine designs Dust- and emission free process Dust free powder handling on different safety level (hermetically closed design by e.g. powder cabine) Strict separation...

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All NETZSCH Grinding & Dispersing catalogs and technical brochures

  1. NETZSCH Zumba

    4  Pages

  2. Salsa® System

    12  Pages

  3. Pamir

    4  Pages

  4. NETZSCH-Beads®

    20  Pages

  5. ALPHA®LAB

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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