Group: NETZSCH
Catalog excerpts
Proven Excellence. NETZSCH ProPhi Pre-grinding Unit Pre-dispersion like a Pro CHEMICAL INDUSTRY a Business Field of NETZSCH Grinding & Dispersing
Open the catalog to page 1Pre-dispersion like a Pro Increase product capacity, save energy, shorten production time and ensure reproducibility - all this is possible with the new ProPhi pre-grinding unit from NETZSCH. This new technology improves your dispersion process so that all subsequent production steps benefit. With the ProPhi you will reduce your premixing process time by up to 50% and your cleaning effort for large batches. In addition, you can process sedimentation-prone materials and fluctuating raw material qualities without jeopardizing your process reliability. Your Benefit ■ High product quality: for...
Open the catalog to page 2What challenges do you master with the NETZSCH ProPhi? The NETZSCH ProPhi crushes difficult-to-handle coarse material with the most effective physical operating principles. Pre-dispersion of agglomerates, which is usually carried out discontinuously or continuously in intensive mixing units, can also be carried out without any problems. This re-quires prior introduction of the solids into the liquid phase. A major challenge in the continuous preparation of coarse suspensions is their tendency to sedimentation, which can be solved by a correspondingly high flow rate and a high product...
Open the catalog to page 3SELECT ACCORDING TO YOUR NEEDS Convenient Operation NETZSCH PLAIN - Proven Control with Pushbuttons and digital Display The mill can be operated very safely using robust pushbuttons, rotary switches and selector switches. A frequency inverter allows stepless control of the agitator shaft speed. The essential operating parameters, such as the agitator shaft speed and current power con- sumption of the machine, are shown on a digital switchable display. Both the pressure at the product inlet of the mill and the product temperature are monitored and displayed by means of a contact manometer...
Open the catalog to page 4CUSTOMIZED TO YOUR NEEDS Individual Configuration With NETZSCH Notify, we offer you an intelligent solution for machine monitoring in Real Time. Curious!? 1 Product inlet 2 Product discharge 3 Convenient operation Select according to your needs between our three control options, NETZSCH PLAIN, BASE or Iris. 4 Process zone with grinding chamber and disk agitator optionally in ceramic, steel or PU 5 Highly efficient separation system
Open the catalog to page 5EXAMPLES OF DIFFERENT APPLICATIONS GRINDING OF GRANULATED SULFUR EFFICIENT PRODUCTION WITH LOW Sulfur is used in agricultural chemistry, among other things as a fungicide One of the most important process parame against fungal decay in viticulture and tomato cultivation. As a component is the grinding bead size. The smaller the be in fertilizers, it helps in the formation of amino acids and enzymes and such as color intensity, transparency and g thus accelerates plant growth. Particle size plays a decisive role in the grinding beads increase the production ca[ absorption of sulfur via the...
Open the catalog to page 6Minerals / Ceramic ApplicationsfER ENERGY REQUIREMENTS GRINDING OF ALUMINA ters in the fine grinding of printing inks ‘ads, the better the coloristic properties loss. In addition, in most cases, smaller oacity or save pigments. ion with a dissolver is d95 > 100 pm using 1.2 mm - 1.4 mm 0 grinding ink/h for the production line 165 kWh/t the ProPhi: xess with Epsilon inline disperser and inding beads for pre-dispersion ri3/h a® Neos agitator bead mill; grinding >r by 3.2 y consumption of more than 50% Both natural minerals and the products created through calcination processes usually have...
Open the catalog to page 7Features of the NETZSCH ProPhi Cooling NETZSCH Ceram grinding chamber and NETZSCH-Cool+ design for maximum cooling efficiency Independent Pump The right choice of pumps for every product Pump power adjustment independent of rotor speed Separation System Highly efficient ICC separation system: For a high flow rate For dynamic separation of grinding beads Best Process Design Highly efficient NexWing disk grinding system High energy density Adapted to the product requirements Grinding Beads High Flow Rate Circulation grinding with highest flow at lowest pressure (process ~ 1.2 bar - 1.5 bar)...
Open the catalog to page 8SAVE ENERGY Highly Efficient Process Engineering Pre-grinding in an agitator bead mill is many times more efficient and effective than pre-dispersion with a high-speed dissolver, a rotor/stator system or a colloid mill. The result is a reduction in particle size by a factor of 10 - 15 with the same expenditure of time and with comparable energy input. With the new revolutionary ProPhi pre-grinding unit, extremely high suspension throughputs can be realized for product circulation so that it can be used in a by-pass mode of operation for solids input and suspension. Mixer & Colloid Mill...
Open the catalog to page 9Plant Engineering Whether you need a complete turnkey solution or just advice on a certain aspect of plant construction - we have the necessary know-how. For more than 100 years, NETZSCH has been designing and building systems using the latest production machines and manufacturing techniques. We implement projects for companies all over the world. Talk to our experts. At NETZSCH you get everything from a single source: ■ Plant design ■ ATEX design for solvent-based slurries ■ Process monitoring, control and automation ■ Software development and application-specific programming ■ Process...
Open the catalog to page 10USE THE ProPhi ACCORDING TO YOUR NEEDS Flexible in the Production Process At NETZSCH, you can select a suitable pre-dispersion system for your needs from our wide range of products. Whether dissolver, rotor/stator system, inline dispersion system or pre-mill, you will find the right machine for every task. Visit one of our worldwide laboratories and test your product with our machines. Our experienced engineers and laboratory staff advise and assist you with the machine and process design. You will go home with the best test results! Process Concept for Finenesses < 2 mm DISPERSION ProPhi...
Open the catalog to page 11The NETZSCH Group is an owner-managed, international technology company with headquarters in Germany. The Business Units Analyzing & Testing, Grinding & Dispersing and Pumps & Systems represent customized solutions at the highest level. More than 4 000 employees in 36 countries and a worldwide sales and service network ensure customer proximity and competent service. Our performance standards are high. We promise our customers Proven Excellence - exceptional performance in everything we do, proven time and again since 1873. NETZSCH-Feinmahltechnik | Germany NETZSCH Trockenmahltechnik |...
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