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NETZSCH KappaVita Laboratory Mixers

NETZSCH KappaVita Laboratory Mixers

NETZSCH KappaVita Laboratory Mixers

Product catalog summary
Overview: The document provides detailed specifications and features of the KappaVita® Type HM 2/5/10 scalable laboratory mixers, designed for the Pharma & Cosmetics sector by NETZSCH Grinding & Dispersing. These mixers are cGMP-compliant and offer integrated cleaning and sterilization options.
Design and Compliance: The mixers feature a cGMP-compliant design with options for integrated cleaning-in-place (CIP) and sterilizing-in-place (SIP). They are designed for aseptic operations, ensuring high standards of hygiene and safety.
Scalability and Production: The mixers are scalable to larger machines and production plants, maintaining identical functions, tip speeds, and design elements as production machines. This ensures consistency in batch production and optimization of batch times.
Vessel and Agitator Design: The vessel can withstand pressures of -1/+2 bar internally and -1/+6 bar in the heating jacket. The anchor agitator includes a flow breaker and scrapers for optimal heat transition and efficient mixing.
Homogenizer Features: The homogenizer offers stepless RPM control with rotor tip speeds up to 31 m/sec, allowing for high shear rates and energy input. It is capable of homogenizing high viscosities up to 400,000 mPas.
Control and Visualization: The mixers are equipped with a color touch-panel for multilingual operation, data storage, and export functions. They support detailed logging and analysis for product development.
Heating and Cooling: The system includes a secondary circuit for hot water circulation and direct cooling with water. It features modular design for easy maintenance and service.
Technical Specifications: The document provides detailed technical data for models HM 2, HM 5, and HM 10, including working volumes, permissible pressures, temperatures, and power requirements.
Global Presence: NETZSCH operates globally with production, sales, and service branches in multiple countries, ensuring expert service is accessible worldwide.
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Catalog excerpts

NETZSCH KappaVita Laboratory Mixers-1

KappaVita® Type HM 2/5/10 Scaleable Laboratory Mixers a Business Field of NETZSCH Grinding & Dispersi

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NETZSCH KappaVita Laboratory Mixers-2

Vessel design ■ Vessel inside pressure (-1/+2 bar) ■ Heating jacket pressure (-1/+6 bar) Lid lock ■ Clamp lock cGMP-compliant design ■ Integrated cleaning-in-place (CIP) ■ Sterilizing-in-place (SIP) as an option ■ Aseptic design Scale-up to bigger machines and production plants ■ Identical functions of agitator and homogenizer Identical tip speeds ■ Identical heating and cooling strategies ■ Identical vessel/piping/machine design as production machines ■ Batches under production conditions ■ Optimization of batch times Anchor agitator with flow breaker and scrapers ■ Automatic shift of sense...

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NETZSCH KappaVita Laboratory Mixers-3

4-Rim design of homogenizer ■ Stepless RPM control ■ Rotor tip speeds up to 31m/sec. ■ High shear rates ■ High energy input Powerful homogenizer ■ Thus homogenization of high viscosities up to 400.000 mPas possible ■ Water-cooled motor (low noise design) ■ Homogenizer mounted at the lowest position in the centre of the vessel bottom ■ High-perfomance homogenization in circulation

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NETZSCH KappaVita Laboratory Mixers-4

Time_| FIRC 1.5.10 | FIRC 1,5.6 | FIRC 1.5.3 | Homogenizer Control and visualization ■ Color touch-panel ■ Multilingual design ■ Service tools ■ RPM and running time entries ■ Temperature control ■ Heating - on or hold ■ Cooling - on or hold ■ Vacuum draw ■ Data storage by SD-card ■ Integrated data recording ■ Entry of batch no., product ■ Curves ■ Data protocol ■ Data export function to EXCEL™ ■ Ideal logging for ambitious developments ■ Analysis and reporting via external PCs under Windows™ ■ Service friendly access to switchboard cabinet Actual Values

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NETZSCH KappaVita Laboratory Mixers-5

Heating-cooling control Secondary circuit with hot water circulation Temperature safety limit switch Direct cooling with water Control strategies such as temperature difference or °C/min. Service friendly, modular rack design (exchangeable) Equipment (Options) Dosing reservoirs Suction valves Special suction valves for powder Suction below liquid level Suction lances for liquids Suction lances for powder Powder suction funnel Vacuum compensators Automated valves (automatic operation is possible) Hot-cold-suction Premix vessel Electronic FDA-compliant recorder Conductimetry Ph-probe Mobile machine...

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NETZSCH KappaVita Laboratory Mixers-6

Working volume Volume to vessel flange Total volume Permissible pressure in vessel interior Permissible pressure in heating space Max. perm. temperature in vessel interior Max. perm. temperature inside heating jacket Agitator RPM agitator-alternating operation Homogenizer Tip speed RPM homogenizer Secondary heating Heat medium Temperature probe product Temperature probe circuit Cooling water requirement Water requirement water-ring vacuum pump Suction capacity of vacuum pump at 100 mbar Weight of the machine

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NETZSCH KappaVita Laboratory Mixers-8

NETZSCH-Feinmahltechnik GmbH Selb, Germany NETZSCH Lohnmahltechnik GmbH Bobingen, Germany NETZSCH Premier Technologies, LLC. Exton PA, USA NETZSCH Industria e Comercio de Equipamentos de Moagem Ltda. Pomerode, Brazil NETZSCH Technologies India Private Ltd. Chennai, India NETZSCH Trockenmahltechnik GmbH Hanau, Germany NETZSCH Espana, S.A.U. Terrassa/Barcelona, Spain NETZSCH Mastermix Ltd. Lichfield, Great Britain NETZSCH (Shanghai) Machinery and Instruments Co., Ltd. Shanghai, China NETZSCH FRERES S.A.R.L. Arpajon, France NETZSCH Vakumix GmbH Weyhe-Dreye, Germany AO NETZSCH Tula Tula, Russia NETZSCH...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.