NETZSCH-Beads®

NETZSCH-Beads®
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NETZSCH-Beads®

Product catalog summary
Overview: The document discusses NETZSCH-Beads®, grinding media used in dispersing and wet-grinding processes with agitator mills, focusing on optimizing grinding processes to enhance product quality, process efficiency, and energy consumption.

Specifications: NETZSCH-Beads® come in various materials and sizes tailored for specific applications. The document outlines the chemical composition, mechanical properties, and available sizes for different bead types, including SteelBeads, GlassBeads, ZetaBeads®, and VitaBeads®.

Applications: These beads are utilized across diverse industries such as pharmaceuticals, printing inks, and agricultural chemicals. Each bead type is recommended for specific applications based on properties like density and hardness.

Recommendations: It is advised to regularly check the diameter and shape of the beads to avoid production issues. The document suggests filtering out beads that no longer meet specifications and replenishing them with new ones.

Technical Insights: The document provides technical data on how grinding bead size affects comminution and stress energy, highlighting the importance of selecting the appropriate bead size for optimal grinding efficiency and minimal wear.

Customer Support: NETZSCH offers comprehensive aftersales services, including installation support, spare parts, and a customer portal for managing equipment and purchasing beads online. The company stresses the significance of aftersales service in maintaining equipment performance.

Global Presence: NETZSCH operates in multiple countries, offering localized support and services to customers worldwide.
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Catalog excerpts

NETZSCH-Beads®-1

Proven Excellence. NETZSCH -Beads® The Right Grinding Media for Every Application! Business Unit GRINDING & DISPERSING

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NETZSCH-Beads®-3

Always the Right Choice Take Advantage of the Benefits The selection of suitable grinding media is an excellent optimization feature in dispersing and wetgrinding processes with agitator mills. With the NETZSCH-Beads® you will achieve optimum results. Grinding beads ideally adapted to NETZSCH agitator bead mills All important qualities are available in the desired sizes Optimum combination of machine, grinding tool and application Improved product quality Process optimization and increase in capacity Improved energy efficiency Excellent grinding bead quality One-source service worldwide Our Special...

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NETZSCH-Beads®-4

Abrasive media Agricultural chemicals Printing inks Dyestuffs Ferrites Inkjet Cocoa Lacquers Minerals / Fillers Nano products Pharmaceuticals Pigment production Abrasives / CMP Chocolate / Compounds VitaBeads® Nano ZetaBeads® Plus ZetaBeads® Nano SteelBeads Micro Typical Applications of NETZSCH-Beads

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NETZSCH-Beads®-5

Minerals Fillers Pesticides Inkjet Nano products Abrasives / CMP Pharmaceuticals Abrasive products Agricultural chemicals Lacquers Minerals Dyestuffs Pigment production Battery compounds Ceramic products Ferrites Printing inks Cocoa Hard ferrites Chocolate Compound chocolates Carbon black preparations

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NETZSCH-Beads®-6

High material density, also for applications in the foods industry typical Applications ■ Printing inks ■ Chocolate / Compound chocolates ■ Carbon black preparations SteelBeads Q are food-grade chromium steel grinding beads with very good sphericity. The high density of 7.85 kg/l facilitates the dispersion of high-viscosity products. Q SteelBeads are available with diameters ranging from 2 mm to 6.35 mm. Chemical composition about [in weight %] SteelBeads Q 5 SteelBeads Q 6 SteelBeads Q 8

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NETZSCH-Beads®-7

typical Applications ■ Ferrites ■ Pigment production (e.g. phthalocyanine blue) SteelBeads Micro are spherical cast steel grinding beads of tempered carbon steel. The fine-grained microstructure of the grinding beads give them a long lifetime and high breakage resistance. The SteelBeads Micro are available with diameters ranging from 0.25 mm to 1.4 mm. Chemical composition about [in weight %]

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NETZSCH-Beads®-8

typical Applications Agricultural chemicals GlassBeads are are bubble-free glass grinding beads with a density of 2.5 kg/l. They are especially recommended for wet grinding applications in the low to medium viscosity range. This is also true for applications for which the use of high-quality zirconium oxide grinding beads is no real alternative due to the high costs. Technical DataAvailable standard qualities Type 0 [mm] GlassBeads 0.5 0.4 - 0.6 Chemical composition about [in weight %] SiO2 Mechanical properties Density Bulk density

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NETZSCH-Beads®-9

typical Applications Abrasive products Nano products ■ Battery compounds Ceramic products Printing inks Dyestuffs Lacquers ZetaBeads® Plus are yttrium-stabilized high-end zirconium oxide grinding beads of a high density and hardness. In addition, the very good sphericity and polished surface of the grinding beads contribute to an extremely high wear-resistance which prevents product contamination. ZetaBeads® Plus grinding media are ideal for dispersion processes and true comminution of high-quality products. Technical DataAvailable standard qualities Type 0 [mm] ZetaBeads® Plus 0.07 0.07 - 0.12...

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NETZSCH-Beads®-10

ZetaBeads® Nano Nano products Abrasives / CMP Pharmaceuticals ZetaBeads® Nano are made of yttrium-stabilized, high-purity zirconium oxide powder. Thanks to their high density and extreme hardness, product contamination is avoided. With diameters ranging from 30 pm to 200 pm, ZetaBeads® Nano are particularly suited for dispersion and wet grinding of high-tech products into the nanometer range. Chemical composition about [in weight %] ZrO2 + HfO2 95 Mechanical properties Density Vickers hardness Young modulus

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NETZSCH-Beads®-11

typical Applications Abrasive products Agricultural chemicals Lacquers Minerals CeraBeads are cerium-stabilized zirconium oxide grinding beads of a high density and hardness. They are suitable for a wide variety of applications that require iron-free processing. CeraBeads optimize your costs and deliver very high grinding efficiency. Chemical composition about [in weight %] Technical Data Available standard qualities Type 0 [mm]

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NETZSCH-Beads®-12

typical Applications ■ Minerals ZsBeads are sintered zirconium silicate grinding beads with a high sphericity. In contrast to grinding beads that are produced in a melting process, ZsBeads are practically free of bubbles and pores. These properties increase wear-resistance and prevent breakage. They are available in various fractional sizes ranging from 0.6 mm to 1.8 mm. Technical DataAvailable standard qualities Type 0 [mm] ZsBeads 0.7 ZsBeads 0.9 ZsBeads 1.1 ZsBeads 1.3 ZsBeads 1.5 ZsBeads 1.7 ZsBeads 1.9 ZsBeads 2.1 ZsBeads 2.3 Chemical composition about [in weight %] 64 33 3 Mechanical properties...

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NETZSCH-Beads®-13

VitaBeads® Nano General typical Applications VitaBeads® Nano are made of high-end yttria - stabilized zirconia powder ■ harmaceuticals and exhibit high compressive strength, sphericity, surface quality and wear-resistance. These properties reduce contamination of pharmaceutical preparations during the grinding process to a minimum. A comprehensive documentation package is available for the VitaBeads® Nano, which allows our customers to make a quick and easy risk assessment. Technical Data Available standard qualities Chemical composition about [in weight %] Mechanical properties Density Bulk...

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NETZSCH-Beads®-14

Technical & Process-relevant View of NETZSCH-Beads® Comparative View of Grinding Bead Wear Number of Grinding Beads per Liter Grinding Chamber Volume Ø 1 mm 1 piece / mm3 Effect of Grinding Bead Size on Degree of Comminution Grinding Bead Diameter dGM 0.1 mm; 1.0 mm 0.5 mm; 5.0 mm Specific Energy E m / kWh ∙ kg -1

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NETZSCH-Beads®-15

Process Stress Number Particle Size The applicable grinding media diameter is limited by the ratio to the particles The particles should be smaller than the void volume between the grinding beads The following practical rules can be used as guidelines: dGM approx. 20 - 50 times greater than the d99 particle 1/1000 dGM - d50 final particle size The comminution properties of the particles must be considered (hardness, grain shape, agglomerate/ primary grain) Grinding Media Diameter dGM / µm Effect of Stress Energy 1 Specific Energy (constant) 200 kWh/TSolid 400 kWh/TSolid 1 3 Stress Energy Low...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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