Laboratory Plants

Laboratory Plants
1 / 20 PagesView full catalog

Laboratory Plants

Product catalog summary
Overview
The document provides comprehensive details on NETZSCH laboratory plants designed for ultra-fine grinding and classifying on a laboratory scale. These plants incorporate advanced technology to ensure high efficiency and precision in producing small quantities of products.
Technical Specifications
  • CONDUX® 60 Grinding Plant: Features a compact, mobile design with a drive power of 1.1 kW and a maximum speed of 30,000 min-1. It offers fineness ranging from 30 to 800 µm and is suitable for products with Mohs hardness between 3 and 3.5.
  • LABCOMPACTPLUS: Designed for laboratory use, it includes a dosing screw, cyclone, filter, blower, and control unit. It supports various machines like Fluidized Bed Jet Mill CGS 10 and High-Density Bed Mill CONJET® 10.
  • LABPILOTPLANT: Offers flexibility with quick modifications and easy cleaning. It supports multiple machine modules and features the SMARTREMOVAL filter hose exchange system.
  • PILOTPLANT: Suitable for small quantity production with options for pressure shock resistance and gas-tight execution. It supports various dosing units and machine modules.
Machine Descriptions
  • High-density Bed Jet Mills: CONJET® 10 and 16 combine spiral jet mill advantages with a dynamic classifier wheel for precise particle size distribution.
  • Fluidized Bed Jet Mills: CGS 10 and 16 are designed for grinding hard substances with adjustable speed and grinding gas.
  • Fine Impact Mill CONDUX® 60: Emphasizes cleanability and flexibility with various grinding tools for different products.
  • Classifier Mills CSM 50 and 80: Integrate impact grinding with classifying for precise particle separation.
  • Ultra-fine Classifiers CFS 5 and 8: Air classifiers for fine powders with adjustable separation limits.
Innovative Features
  • SMARTREMOVAL System: Allows quick and tool-free filter hose exchange, reducing exchange times by up to 80%.
  • S-JET® 25: A laboratory steam jet mill for producing submicron particles using superheated steam, offering ergonomic design and easy cleaning.
  • Control System: Ensures simple operation with automatic monitoring and regulation of process parameters, enhancing safety and reproducibility.
Conclusion
NETZSCH laboratory plants offer advanced solutions for ultra-fine grinding and classifying, with a focus on flexibility, efficiency, and ease of use. The integration of innovative systems like SMARTREMOVAL and S-JET® 25 highlights their commitment to technological advancement and user convenience.
Specifications
The document outlines specifications for various laboratory and pilot plant equipment, including the LABPILOTPLANT, PILOTPLANT S-JET® 25, and others. Key specifications include filter types, filter area, product discharge methods, and material handling capacities. Equipment dimensions and weights are also provided, with variations depending on additional modules.
Procedures
Details on filter change procedures are included, specifying top removal and operation during standstill or continuous operation. The document also mentions the mode of operation as laboratory operation with small sample quantities.
Norms and Standards
The equipment is designed for laboratory and pilot plant use, adhering to industry standards for grinding and dispersing technologies. The document emphasizes the use of stainless steel and ceramic materials for durability and compliance.
Recommendations
Optional configurations with additional machine modules for alternate operation are suggested to enhance flexibility and efficiency. The document also highlights the use of NETZSCH SMARTREMOVAL technology for efficient filter management.
Key Data from Tables
The tables provide detailed measurements of equipment dimensions, including width, height, depth, and weight. They also specify the filter area and product discharge capacities, which are critical for determining the suitability of the equipment for specific laboratory applications.
Company Information
NETZSCH Group is a global company specializing in machinery and instrumentation manufacturing. It operates in 35 countries with over 3,400 employees, providing solutions in Analyzing & Testing, Grinding & Dispersing, and Pumps & Systems.
See more

Catalog excerpts

Laboratory Plants-1

NETZSCH Laboratory Plants Ultra-fine Grinding and Ultra-fine Classifying on a Laboratory Scale Business Unit GRINDING & DISPERSING

 Open the catalog to page 1
Laboratory Plants-2

Ultra-fine Grinding and Ultra-fine Classifying on a Laboratory Scale Fine mills and ultra-fine classifiers made by NETZSCH are synonymous with highest finenesses and an optimum degree of efficiency. With corresponding laboratory machines, the proven technology can also be used to produce small quantities of product on a laboratory sc

 Open the catalog to page 2
Laboratory Plants-3

The laboratory plant Condux® 60 is the smallest, complete grinding plant by NETZSCH which includes control unit, dosing, ventilation and product drum. During its conception phase particular emphasis was placed on ergonomic design, good access and easy cleanability. Moreover, the plant is equipped with castors to render it mobile and can fit through any door thanks to its compact dimensions. With the Condux® fine impact mill many different products with a Mohs hardness between 3 and 3.5 can be processed. Depending on the characteristics of the product to be ground, the laboratory mill can be equipped with...

 Open the catalog to page 3
Laboratory Plants-4

The LabCompactPlus was especially designed for use in laboratories. The technology of production-size plants which has been channeled into the design of this product guarantees a stable and reproducible processing method. Naturally the daily conditions of laboratory operation were taken into consideration during the plant construction. As well as the actual machine, the plant comprises a very compact operating module including dosing, cyclone, filter, blower and electrical control unit which enables our customers to install this plant in a very small room. The product is fed directly into the machine...

 Open the catalog to page 4
Laboratory Plants-5

NETZSCH LabCompactPlus with Fluidized Bed Jet Mill CGS 10

 Open the catalog to page 5
Laboratory Plants-6

The LabPilotPlant is particularly suitable for flexible use in a laboratory and/or for producing small quantities of sample material. The compact plant comprises an operating module with dosing, cyclone, filter, blower and electrical control unit as well as several function modules for finest-grinding and classifying. The installation of this type of basis-operating module makes operating of a large variety of function modules and thus various types of machine possible. It is also possible to install two different machine modules together which can then be operated alternately. There are no limits...

 Open the catalog to page 6
Laboratory Plants-7

NETZSCH LABPILOTPLANT with Fluidized Bed Jet Mill CGS 10 and High-Efficiency Classifier CFS 5 HD-S (as additional module)

 Open the catalog to page 7
Laboratory Plants-8

The NETZSCH PilotPlant is predestined for the production of small quantities. It can also be delivered in pressure shock resistant, gas-tight and wear protected execution in order to give more flexibility for meeting product requirements. In contrast to the LabPilotPlant, with the NETZSCH PilotPlant various dosing units can be used - these can be optimally designed to suit the characteristics of the particular product. The basic module of the PilotPlant, consisting of filter, cyclone, blower and switching plant, can be operated with the following machines: ■ Fluidized Bed Jet Mill CGS 16 ■ High-Density...

 Open the catalog to page 8
Laboratory Plants-9

NETZSCH PILOTPLANT with Fluidized Bed Jet Mill CGS 16

 Open the catalog to page 9
Laboratory Plants-10

The Machines Custom-made to Suit Your Particular Application Fluidized Bed Jet Mills CGS 10 and CGS 16 A jet mill with integrated dynamic air classifier for grinding even the hardest substances (up to a hardness of 10 according to Mohs). To give the desired final fineness the speed is set using the infinitely variable speed adjustment of the classifier wheel and by varying the amount of grinding gas. High-density Bed Jet Mills CONJET® 10 and CONJET® 16 The CONJET® is the only laboratory-size spiral jet mill with integrated classifier. This mill combines the advantages of a classic spiral jet mill with...

 Open the catalog to page 10
Laboratory Plants-11

Machines for the LabCompactPlus and LabPilotPlant Technical Data Air volume flow Drive power Max. speed Machines for the PilotPlant Technical Data CGS 16 ConJet® 16 CSM 80 CFS 8 CFS 8 HD-S ) 7 bar (abs.) and 20°C *) based on limestone (density 2,7 kg/I) Ultra-fine Classifiers CFS 5 and CFS 8 This is an air classifier for classifying fine powders in a medium fineness range. The product separation into two fractions (fine- and coarse product) is carried out by a carrier gas and a rotating classifier wheel. The setting of the desired separation limits is carried out via the infinitely variable...

 Open the catalog to page 11
Laboratory Plants-12

Laboratory-Steam Jet Mill S-JET® 25 Ultra-fine Dry-grinding down to the Submic NETZSCH Laboratory-Steam Jet Mill S-JET® 25 – complete plant including steam generation unit

 Open the catalog to page 12
Laboratory Plants-13

The s-Jet® 25 is the smallest laboratory unit of the s-Jet® Steam Jet Mill series. The s-Jet® process, which was developed and patented by NETZSCH to produce nanoscale particles using superheated and thus absolutely dry steam as a grinding medium, has already proved itself successfully and is still opening up new and interesting fields of application for this technology. With the s-Jet® 25 compact plant it is possible to produce submicron particles on a laboratory scale by dry-grinding. During the development phase of the s-Jet® 25 particular emphasis was placed on obtaining a system for the...

 Open the catalog to page 13
Laboratory Plants-14

Control System When the control unit for the NETZSCH laboratory plants was being designed, care was taken to ensure that its operation would be simple and clear. Thanks to the display, monitoring and regulating of all important process parameters, the control unit is highly flexible and therefore the safety of the process is guaranteed. All the important plant parameters such as grinding gas pressure, gap rinsing air, process gas volumes and speeds are automatically monitored and regulated by set-point setting. This guarantees the reproducibility of the grinding- and classifier results! Monitoring...

 Open the catalog to page 14
Laboratory Plants-16

Machine Operation Control system Siemens S7-300 Operating panel NETZSCH-Connect Feeding Storage tank Cyclone separator Bypass Filter Filter change Filter area Product discharge Barrel change filter Piping Material Other Mode of operation Amount of material Size and weight Width (A) [mm] Height (B) [mm] Depth [mm] Weight (approx.) [kg] * with additional module Condux® 60 Grinding Plant Condux® Only one machine Without Danfoss operating unit Vibration channel 3,5 l Aspiration filter Collecting drum 5 l In standstill Stainless steel Laboratory operation Small sample quantities 745 1 775 860 250...

 Open the catalog to page 16

All NETZSCH Grinding & Dispersing catalogs and technical brochures

  1. NETZSCH Zumba

    4  Pages

  2. Salsa® System

    12  Pages

  3. Pamir

    4  Pages

  4. NETZSCH-Beads®

    20  Pages

  5. ALPHA®LAB

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.