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Economic Dispersionizer Omega®
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Catalog excerpts

Economic Dispersionizer Omega® - 1

Economic Dispersionizer Omega® Taking Dispersion One Step Further CHEMICAL INDUSTRY a Business Field of NETZSCH Grinding & Dispersing

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Economic Dispersionizer Omega® - 2

Economic Dispersionizer Dispersion Process Principles of Operation Successful dispersion requires targeted force in order to separate agglomerated particles. The Omega® Economic Disperser applies dispersive forces then and there, where they are especially effective: in the Omega® disperser body, energy is transformed into very high speeds under pressure. Turbulence and cavitation in perfect combination with specifically-applied shearing forces ensure maximum dispersion results. In addition, the system can be easily adapted to different operating conditions or formulations thanks to the...

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Economic Dispersionizer Omega® - 3

The product is often predispersed (e.g. in a dissolver) and brought to a certain degree of fineness. The Omega® can be connected easily at any preliminary stage and can replace other technologies; the entire process remains unaltered. The pre-treated product is directed through the feed tank into the Omega® by means of a feed pump. The middle-pressure pump of the Omega® conveys the product into the disperser body at a constant volume flow rate. Due to special design features processing of higher viscosities is also trouble-free. The innovative dispersion process takes place inside the...

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Economic Dispersionizer Omega® - 4

Flow rate (variable) [l/h] Operating pressure (variable) [bar] Machine dimensions: Width x height x depth [mm]* Viscosity [mPas] low to high viscosity products, like printing inks For all industrial models, machine parts such as packings, gaskets and valve components are made of extremely wear resistant materials. The standard industrial models are ATEX-compliant as delivered. The flow rate can be adjusted by means of a frequency converter. The Omega® disperser body can be adapted to particular product requirements by means of various nozzle modules and valve settings. Scale up from...

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Economic Dispersionizer Omega® - 5

Omega® 60 Due to its size, weight and throughput of 18 l/h to 60 l/h, the Omega® 60 is suitable for applications in a laboratory environment and in pilot plants. In production, it has proven its worth especially for smaller batches. The standard Omega® 60 is a portable IP model. Optionally, an ATEX-compliant model is also available. Omega® 500 With a throughput of 150 l/h to 500 l/h, the Omega® 500 is suited for standard industrial production. The Omega® 500 is offered in various configurations and is designed as a standard machine for industrial use. Typical batch sizes for batch...

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Economic Dispersionizer Omega® - 6

Applications The Omega® is perfectly suited for low and high viscosity products: Disagglomeration of microand nanoparticles Lacquer and varnish (water and solvent-based) Metal oxides and carbides (Ti, Zn, W, Fe, Co, Ni, ... ) Pigment and color pastes Resin and wax dispersions, melt dispersions Carbon nanotubes Fiber dispersions Emulsion polymerization Emulsions (chemical, cosmetic, food and pharmaceutical) Polymer dispersions Cell disruption (algae) Cellulose Delaminatio

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Economic Dispersionizer Omega® - 7

Advantages at a glance Technical advantages Effective dispersion of particle and pigment agglomerates Small particle sizes Noticeably reduced heat development during dispersion High efficiency, short pass-through times Reproducible product quality Narrow particle size distribution Easy cleaning and faster product change Gentle dispersing For low- and high viscosity products Commercial advantages Simple integration into existing processes, no special adaptation necessary High throughput Low energy consumption Reduced maintenance costs Fewer passes for “difficult” dispersions Application for...

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Economic Dispersionizer Omega® - 8

The NETZSCH Group is an owner-managed, international technology company with headquarters in Germany. The Business Units Analyzing & Testing, Grinding & Dispersing and Pumps & Systems represent customized solutions at the highest level. More than 3,700 employees in 36 countries and a worldwide sales and service network ensure customer proximity and competent service. Our performance standards are high. We promise our customers Proven Excellence – exceptional performance in everything we do, proven time and again since 1873. NETZSCH-Feinmahltechnik – Germany NETZSCH Trockenmahltechnik –...

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