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Thermal Characterization of Photovoltaic Materials - application brochure

Thermal Characterization of Photovoltaic Materials - application brochure
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Thermal Characterization of Photovoltaic Materials - application brochure

Product catalog summary
Introduction
Renewable energy sources, particularly solar power, are vital alternatives to fossil fuels, offering both environmental and economic benefits. Photovoltaic (PV) electricity plays a significant role in reducing CO2 emissions.
Advantages of Solar Photovoltaic Electricity
Solar PV systems provide numerous benefits, including free fuel, minimal maintenance, quick installation, no emissions, long lifespan, and the ability to supply electricity to remote areas. They also generate employment opportunities.
Research and Development Focus
The increasing demand for solar energy has led to research aimed at enhancing PV system efficiency, lifespan, and cost-effectiveness. This involves advancements in materials, device design, and production technologies.
Thermal Analysis and Testing Solutions
NETZSCH offers advanced testing methods for the PV industry, such as Laser Flash Analysis (LFA), Dilatometry (DIL), Thermomechanical Analysis (TMA), and Differential Scanning Calorimetry (DSC). These methods evaluate thermal, thermophysical, and mechanical properties crucial for PV materials.
Photovoltaic Effect
The photovoltaic effect involves the conversion of sunlight into electricity by PV cells, where photon energy is transferred to electrons in a semiconductor.
Thermal Analysis Techniques
1. Differential Scanning Calorimetry (DSC): Analyzes energetic effects in materials, providing data on process temperatures, specific heat, and curing behavior.
2. Simultaneous Thermal Analysis (STA): Combines TGA and DSC for comprehensive material analysis under identical conditions.
3. Dilatometry and Thermomechanical Analysis (TMA): Evaluate mechanical properties and thermal expansion, essential for PV module design.
4. Dynamic Mechanical Analysis (DMA): Assesses mechanical properties under oscillating loads, useful for understanding curing and aging in PV materials.
5. Dielectric Analysis (DEA): Investigates curing behavior of resins and composites, applicable in both laboratory and process settings.
Advanced Software and Thermal Management
NETZSCH's Thermokinetics software models chemical processes, optimizing PV lamination processes. Effective thermal management is crucial to maintain PV efficiency and prevent module degradation.
Laser Flash Technique
This non-destructive method measures thermophysical properties like thermal diffusivity and conductivity, aiding in predicting heat transfer and temperature profiles in PV systems.
Measurement Techniques
  • LFA 717 HyperFlash®: A Xenon flash-based system for measuring thermal properties over a wide temperature range, featuring a patented lens system for efficient measurement of thin samples.
  • DSC and STA: Used for quality control and analysis of silicon wafers and encapsulation materials like EVA.
Applications in Silicon Technology
Silicon-based technologies dominate the solar energy market. Precise measurement of thermal properties is essential to enhance PV module efficiency. The document also discusses silicon purity and the use of thermal analysis methods to detect organic contamination.
Thermal Management with TIMs
Thermal Interface Materials are vital for efficient heat dissipation in electronic devices. The Laser Flash method measures thermal conductivity and resistance, highlighting the impact of clamping pressure on these properties.
Thin-Film Photovoltaics
Thin-film solar cells, particularly those based on chalcopyrite semiconductors, offer potential for reducing manufacturing costs while maintaining efficiency. Challenges in crystal growth and stoichiometry regulation are discussed.
Encapsulation Materials
Encapsulation is critical in PV production to protect solar cells. EVA is the most widely used encapsulant due to its favorable properties. The document details the thermal treatment process and the importance of quality control using DSC and DMA analyses.
Viscoelastic Properties of EVA
The document discusses the temperature- and frequency-dependent viscoelastic properties of uncured Ethylene Vinyl Acetate (EVA), highlighting the storage modulus (E') and loss modulus (E") across frequencies.
Cross-Linking Process Investigation
A study investigates the cross-linking process of EVA using Dynamic Mechanical Analysis (DMA).
Applications in Solar Technology
Flexible solar modules and cells require flexible, transparent encapsulation to protect against humidity and oxygen. Low-permeation adhesives and UV-curing sealants are used for enhanced durability.
Epoxy Adhesive Properties
The epoxy adhesive DELO Katiobond LP655 is noted for its low water vapor permeation and rapid curing time, with complete curing observed after approximately 350 seconds of UV exposure.
NETZSCH Services
NETZSCH provides comprehensive support and services for thermal analysis instruments, including installation, maintenance, calibration, and training, ensuring optimal instrument performance and customer satisfaction.
Company Overview
NETZSCH is a global leader in technology specializing in mechanical, plant, and instrument engineering, operating through three business units: Analyzing & Testing, Grinding & Dispersing, and Pumps & Systems, with a strong focus on customer service and innovation.
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Catalog excerpts

Thermal Characterization of Photovoltaic Materials - application brochure-1

Thermal Characterization of Photovoltaic Materials Analyzing & Testing

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Thermal Characterization of Photovoltaic Materials - application brochure-2

Renewable Energy Solar Energy Renewable sources of energy – wind power, solar power, hydroelectric power, tidal power, geothermal energy and biomass – are essential alternatives to fossil fuels. Their use reduces our greenhouse gas emissions, diversifies our energy supply and reduces our dependence on unreliable and volatile fossil fuel markets. The sun is the world’s primary source of energy, and solar power systems can harness the sun’s rays as a high-temperature, clean energy source for heat or electricity. Photovoltaic (PV) electricity is emerging as a major power source due to its numerous...

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Thermal Characterization of Photovoltaic Materials - application brochure-3

The solar energy demand has grown at about 30% per annum over the past 15 years. To meet the growing demand, get products to market faster, and provide critical performance data to support competitive differentiation, research emphasis will be on the efficiency of PV systems, their lifetime and costs. This will spur new developments in material use and consumption, device design, and production technologies, and will drive the development of new concepts for increasing overall efficiency. The product portfolio and applications knowledge of NETZSCH Analyzing & Testing in Thermal Analysis and Thermophysical...

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Thermal Characterization of Photovoltaic Materials - application brochure-4

Differential Scanning Calorimetry Differential Scanning Calorimetry (DSC) is one of the most frequently employed thermal analysis methods. It can be used to analyze nearly any energetic effect occurring in a solid or liquid during thermal treatment. DSC analysis provides valuable information for the research and quality control of solar cells, including: ■ Analysis of amorphous encapsulants ■ nformation about process temperatures ■ Specific heat for determination of the thermal diffusivity/ conductivity ■ Kinetic analysis of the curing behavior The DSC 300 Caliris® Select/Supreme variants are...

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Thermal Characterization of Photovoltaic Materials - application brochure-5

Simultaneous Thermal Analysis (STA) generally refers to the simultaneous application of Thermogravimetric Analysis (TGA) and DSC to one and the same sample in a single instrument. The main advantage of this is that test conditions are perfectly identical for the TGA and DSC signals (same atmosphere, gas flow rate, vapor pressure of the sample, heating rate, thermal contact to the sample crucible and sensor, radiation effect, etc.). In addition, sample throughput is improved as more information is gathered from each test run. The DSC and STA systems all meet the following instrument and application...

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Thermal Characterization of Photovoltaic Materials - application brochure-6

Thermal Expansion Stressing of the PV module Dilatometry Many materials undergo changes to their thermomechanical properties during heating or cooling. The thermal expansion is an important temperature effect which must be taken into account when modules are designed. The amount of spacing necessary to accommodate for such thermal expansion can be determined as a function of temperature (T) and the thermal expansion coefficients of the glass and the actual cell, as follows: δ = (αGC - αCD) ΔT αG, αC: expansion coefficients of the glass and the cell respectively C: cell center-to-center distance...

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Thermal Characterization of Photovoltaic Materials - application brochure-7

Thermomechanical Analysis Dilatometry (DIL) and Thermo-mechanical Analysis (TMA) provide valuable information regarding the mechanical properties under load and impact on solar cells. Investigations can be carried out on plastics and elastomers, paints and dyes, composite materials, adhesives, films and fibers, ceramics, glass and metals. Standards DIL determines the length change of samples under a negligible load (DIN 51045). The closely related TMA method also determines dimensional changes to solids, liquids or pasty materials as a function of temperature and/or time under a defined mechanical...

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Thermal Characterization of Photovoltaic Materials - application brochure-8

Dynamic Mechanical Analysis Dynamic Mechanical Analysis (DMA or DMTA) allows for quantitative deter-mination of the mechanical properties of a sample under an oscillating load as a function of temperature, time and frequency (DIN 53513, DIN EN ISO 6721, DIN 53440, DIN-IEC 1006, ASTM D4065, ASTM D4092, ASTM D4473, ASTM D5023, ASTM D5024, ASTM D5026, ASTM D5418). Measurement Information The results portray the viscoelastic properties, typically provided as a graphical plot of E’, E’’, and tan δ versus temperature. DMA identifies transition regions in plastics and resins such as the glass transition...

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Thermal Characterization of Photovoltaic Materials - application brochure-9

Measurement Information ■ Cure state Cure time ■ Glass transition temperature and other polymer transitions Diffusion properties ■ Aging and decomposition effects For investigation of the curing behavior of thermosetting resin systems, composite materials, adhesives and paints, Dielectric Analysis (DEA) in accordance with ASTM E2038 or E2039 has stood the test of time. The great advantage of DEA is that it can be employed not only in the laboratory, but also in process. These systems can measure the ion conductivity - calculated from the dielectric loss factor - or its reciprocal value, the ion...

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Thermal Characterization of Photovoltaic Materials - application brochure-10

The Advanced Software Module Today, many different polymers are appearing on the market which might be considered for the PV lamination process. However, their thermal behavior is critical for such applications and must be investigated before decisions can be made. For lamination, the time- and temperature-dependent curing reactions (e.g., of EVA copolymer films) play an especially important role. Fluctuations in the curing agent may occur and therefore require special attention. The NETZSCH Advanced Software module Thermokinetics is capable of creating kinetic models of any chemical processes...

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Thermal Characterization of Photovoltaic Materials - application brochure-11

An analysis in Thermokinetics allows for the determination of the number of reaction steps, and for each step, the following values: Reaction type ■ Other kinetic parameters The software allows for the analysis of heterogeneous reactions, including phase-boundary reactions, reactions with diffusion and nucleation, and reactions with partial diffusion control. Various methods of kinetic analysis and predictions are integrated into the program: ■ Model-free kinetic analysis (Friedman, Ozawa-Flynn-Wall, and ASTM E698) ■ Model-fit using multivariate nonlinear regression (model definition, multiple-step...

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