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NETZSCH Energy Solutions

NETZSCH Energy Solutions
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NETZSCH Energy Solutions

Product catalog summary
Introduction
NETZSCH Energy Solutions offers comprehensive solutions for lithium-ion battery characterization and process technologies, focusing on thermal management to prevent thermal runaway and ensure battery performance and longevity.
Battery Manufacturing Process
The manufacturing process involves critical steps such as raw material selection, cell design, and recycling, with quality control at every stage. NETZSCH provides equipment for grinding, mixing, thermal analysis, and rheology to support the process.
Key Technologies and Equipment
NETZSCH offers solutions for Li-ion battery production, including heat treatment, grinding, mixing, dispersion, separation, classification, and thermal analysis.
Material Characterization
Characterization of battery components is crucial for performance and safety. NETZSCH provides analytical techniques for materials like cathode precursors and electrolytes, using thermal analysis, rheometry, and calorimetry.
Production of Anode and Cathode Materials
Processes like solid-state synthesis and grinding are used for material synthesis. NETZSCH provides equipment for achieving desired properties in materials like LCO, NCA, and graphite.
Separator and Slurry Production
NETZSCH offers solutions for producing ceramic-coated separators and battery slurries, focusing on temperature control and vacuum degassing.
Conclusion
NETZSCH provides technologies and equipment for lithium-ion battery production and characterization, ensuring high-quality and efficient processes.
Thermal Management in Battery Systems
Effective thermal management extends battery lifespan by maintaining specific temperature ranges. NETZSCH provides systems for analyzing thermal properties to prevent failures.
Thermal Diffusivity and Conductivity Measurement
The Laser/Light Flash technique measures thermal diffusivity, essential for predicting battery thermal characteristics.
Thermomechanical Analysis and Dilatometry
These analyses measure material expansion and shrinkage, predicting deformation and stress in battery cells.
Electrolyte and Electrode Stability
DSC investigates energy release during reactions, crucial for battery formulation.
Simultaneous Thermal Analysis (STA)
The STA 509 Jupiter® series offers precise thermoanalytical measurements, including temperature stability and decomposition studies.
Calorimetry for Battery Development
The MMC 274 Nexus® provides insights into chemical changes and energy rates during charging/discharging cycles.
Rheology and Slurry Processing
Rheology optimizes slurry flow properties, with rheometers providing insights into behavior.
Pumping Technologies
NETZSCH offers pumps for safely transporting and dosing media in battery production.
Wet Grinding Technologies
NETZSCH's wet grinding technologies ensure efficient grinding and dispersing processes.
Grinding Systems Overview
Various grinding systems are discussed, designed for high throughput rates and grinding intensity.
Mixing and Dispersing Technologies
Technologies like the Inline Disperser Epsilon create homogeneous dispersions with low energy input.
Dispersion Technologies
The Economic Dispersionizer omega® effectively debundles materials, improving product quality.
Plant Engineering and Project Management
NETZSCH offers complete plant engineering solutions, emphasizing precise project management.
Dry Grinding Technologies
Systems like the Fluidized Bed Jet Mill CGS ensure precise particle size distribution.
Graphite Processing
NETZSCH provides solutions for processing graphite, enhancing efficiency and reducing costs.
Laboratory and Testing Services
NETZSCH offers grinding tests and thermal analysis services to optimize processes.
Service Package Overview
A comprehensive service package includes test measurements and consulting with experts.
Global Service Expertise
NETZSCH offers global services, enhancing customer competitiveness and maximizing availability.
Technical Service Offerings
Services include maintenance, modifications, repair, and process optimization.
Training and Support
NETZSCH provides training through seminars and online resources.
Global Presence
NETZSCH has a worldwide presence, ensuring customer proximity and competent service.
Company Overview
The NETZSCH Group specializes in mechanical, plant, and instrument engineering, with business units focused on Analyzing & Testing, Grinding & Dispersing, and Pumps & Systems.
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Catalog excerpts

NETZSCH Energy Solutions-1

Proven Excellence. NETZSCH Energy Solutions Batteries - Characterization & Process Technologies

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NETZSCH Energy Solutions-3

Trust NETZSCH Solutions for Battery Materials Engineers face challenges when designing lithium ion batteries. A proper thermal management strategy is required to ensure performance and the life span of the battery. The main concern with the thermal behavior of room temperature batteries is the possible significant temperature increase that may cause thermal runaway. Battery design parameters, manufacturing process and operating conditions have an effect on temperature rise/profile during battery operation. Manufacturers of battery components must deliver consistent overall quality – throughout...

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NETZSCH Energy Solutions-4

NETZSCH TECHNOLOGIES IN LI-ION We offer Tailor-Made Solutions for Every Spe PRODUCTION STEP Characterization of Components Accompanying the R&D Process PRODUCTION STEP Raw Materials for Anode & Cathode LIFE CYCLE CELL DESIGN HEAT TRE CHEMICA CESS Business Unit Analyzing & Testing DRYING Business Unit Pumps & Systems ACTIVE M Business Unit Grinding & Dispersing

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NETZSCH Energy Solutions-5

BATTERIES PRODUCTION PROCESS ecific Product Requirement PRODUCTION STEP Conductive Additives & Battery Slurry LITHIUM SOURCE CONDUCTIVITY AGENT, BINDER, ADDITIVES MIXING PROCESS POST PROCESS DRY GRINDING & DEAGGLOMERATION INCL. CLASSIFICATION MATERIAL CHARACTERIZATION

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NETZSCH Energy Solutions-6

Whether you are a battery component manufacturer looking for greater process efficiency and better quality control, or a researcher trying to determine the performance parameters of newly emerging battery materials, our solutions will offer you the new levels of insight and control needed to power the development and production of superior-quality batteries. Manufacturers of battery components must not only deliver consistent overall quality, but also throughout the entire manufacturing process. Performance and safety aspects play a significant role and influence the selection of raw materials,...

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NETZSCH Energy Solutions-7

CriticalParameters Battery Materials/ Components Cathode precursor & electrode materials Battery slurry Electrode and electrode coating Analytical Techniques Crystal phase ■ Thermal management (thermal diffusivity/ conductivity) ■ Specific heat capacity ■ Reactivity Performance changes ■ Degradation with air/moisture Binder, additives Battery cell Material testing Thermal behavior ■ Specific heat capacity Dimensional change ■ Internal short tests Enthalpies Thermal conductivity ■ Gas production (quantitative and qualitative) ■ Kinetic model development ■ sotropic & parasitic reactions Compatibility...

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NETZSCH Energy Solutions-8

ANODE & CATHODE MATERIALS One option for the synthesis of cathode and anode materials is the so-called solid-state process. In this process route, the active material is created from the raw materials through a chemical transformation in suitable furnaces. Depending on the raw materials used, a wet grinding stage with dry pre-grinding processes can be required for the raw materials prior to the synthesis. The CGS and s-Jet® fluidized bed jet mills can be used for the dry grinding. For the wet grinding, the Zeta®, Neos or Zeta® RS agitator bead mills are used, depending on the required target...

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NETZSCH Energy Solutions-9

Product Technology Machine Lithium Iron Phosphate (LFP) Lithiumhydroxid (LiOH) Lithium Nickel Cobalt Mangan Oxide (NCM) Lithium Nickel Cobalt Aluminum Oxide (NCA) Lithium Cobalt Oxide (LCO) Lithium Nickel Cobalt Aluminum Oxide (NCA) Lithium Nickel Cobalt Mangan Oxide (NCM) Lithium Nickel Cobalt Mangan Oxide (NCM) Working capacity Working capacity depends on required fineness and product characteristics. Product Technology Machine Lithium Manganese Oxide (LMO) Lithium Iron Phosphate (LFP) Lithium Titanate (LTO) Metal Silicon Multi-Walled Carbon NanoTube Agitator Bead Mill Agitator Bead Mill Agitator...

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NETZSCH Energy Solutions-10

Wet operated agitator bead mills are the most suitable technology to grind abrasive ceramic materials down to the required submicron particle size range. Different grinding systems are used depending on the required material hardness and the associated required energy density and particle size. To guarantee a total avoidance of metal contamination all machine parts with contact to the material can be made from ceramic. In order to prevent an internal short-circuit in the cells, a separator is inserted between the electrodes. The separators, which are typically made of polymer (e.g. PE, PP), are...

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NETZSCH Energy Solutions-11

Working capacity Fineness Product Technology Machine Alumina (Al2O3) Agitator Bead Mill Zeta® 10 Alumina (Al2O3) Agitator Bead Mill Discus 20 Working capacity depends on required fineness and product characteristics.

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NETZSCH Energy Solutions-12

CONDUCTIVE ADDITIVES & BATTERY SLURRIES For the production of high quality battery materials and components like active materials, additives, cathode or anode slurries and ceramic suspensions for inorganic composite separators a lot of different process steps and equipment are required. Conductive Additives The majority of active materials are in the electrode with limited electrical conductivity additionally the polymer matrix in the electrode needs to be electrical conductive. That is why additives are used also to reduce the required charging time of the battery when beeing added to the battery...

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NETZSCH Energy Solutions-13

Battery Slurries PMH / PML planetary mixers have established themselves as state of the art for the production of so-called battery slurries. With PMH / PML planetary mixers a combination of different processes like dissolution of binders, the premixing and the alloying of the dry components, the mixing, kneading and homogenization as well as the degassing of the high viscose pasty slurries can be realized with an excellent temperature control. However, depending on the material system used, the binder can also be dissolved first and very gently mixed after addition of the active materials. To...

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NETZSCH Energy Solutions-14

BATTERY MATERIALS Applicable Instruments, Pumps & Machines Anode & Cathode Materials Material Characterization Differential Scanning Calorimetry DSC 500 Pegasus® DSC 300 Caliris® Select/Supreme Simultaneous Thermal Analysis STA 509 Jupiter® series Quadrupole Mass Spectrometer QMS 505 Aëolos Thermogravimetry TG 309 Libra® Select/Supreme Thermomechanical Analysis / Dilatometry TMA 512 Hyperion® DIL 502 Expedis® Calorimetry Multiple Module Calorimeter MMC 274 Nexus® Accelerating Rate Calorimetry ARC® 244/305 Laser/Light Flash Analysis LFA 717 HyperFlash® Heat Flow Meter HFM 706 Lambda Kinexus Prime...

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