DIL 402 Expedis Classic

DIL 402 Expedis Classic
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DIL 402 Expedis Classic

Product catalog summary
Introduction
NETZSCH dilatometers are essential for measuring expansion or shrinkage during thermal treatment, providing insights into the behavior of ceramics, glasses, and building materials. They help understand binder burnout, sintering behavior, and the impact of additives in ceramics production, adhering to standards like DIN EN 821 and ASTM E831.

Methodology
Pushrod dilatometry involves measuring dimensional changes against temperature or time. The coefficient of expansion (α) is calculated by dividing the degree of expansion by the temperature change. The process includes inserting a rod-shaped sample into a holder, contacting it with a pushrod, and measuring thermal expansion during controlled heating or cooling.

Instrument Features
The DIL 402 Expedis Classic is available in single or dual systems, offering a user-friendly environment with maintenance-free operation and easy sample holder exchange. It features a gas-tight design for precise measurements and controlled contact force to handle delicate samples without deformation.

Advanced Technology
The NanoEye displacement system ensures perfect linearity and maximum resolution, using an opto-electronic sensor for accurate position encoding. The Proteus® software includes advanced features like c-DTA® for simultaneous analysis of length changes and caloric effects, and Identify for database comparison of unknown samples.

Applications
Applications include assessing thermal expansion in refractory materials, understanding sintering behavior in porcelain, and determining quality parameters in glass production. The system can detect phase transitions and softening points, crucial for materials like borosilicate glass and porcelain.

Technical Specifications
The DIL 402 Expedis Classic features a pushrod dilatometer design with interchangeable sample holder systems. It supports heating rates from 0.001 to 50 K/min and offers optional fast cooling systems for specific furnace types.

System Specifications
  • Operates with one or two pushrods for dual or differential mode usage.
  • Sample holder made of Al2O3 with a maximum sample length of 52 mm and diameter options of 12 mm (standard) or 19 mm (optional), and 8 mm for dual sample holder systems.
  • Automatic sample length determination available.
  • Displacement system: NanoEye.
  • Temperature accuracy of 1 K, precision of 0.1 K, resolution of 0.001 K, and thermal stability of ± 0.02 K.
  • Temperature calibration via displacement using metal references or optional c-DTA® for endo/exothermal effects.
  • Measuring range of ± 5000 µm with a resolution of 2 nm and repeatability of 0.002%.
  • Force range for samples is 0.01 N to 3 N with a resolution of 0.001 mN.
  • Gas atmosphere can be inert or oxidizing under static or dynamic conditions, with optional 3-way gas control.
  • Software compatibility includes Windows 10 Pro® and Enterprise®, and Windows 11 Pro® and Enterprise®.
Service and Support
  • NETZSCH offers comprehensive support and expert service globally, both pre- and post-sale.
  • Training programs are available to maximize instrument potential.
  • Services include maintenance, repair, software updates, calibration, and spare part assistance.
Company Overview
  • NETZSCH is an international technology company headquartered in Germany, with over 4,600 employees in 36 countries.
  • The company specializes in Thermal Analysis, Calorimetry, Thermophysical Properties, Rheology, and Fire Testing.
  • NETZSCH is committed to providing exceptional performance and customer service.
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Catalog excerpts

DIL 402 Expedis Classic-1

Dilatometer Series DIL 402 Expedis Classic Method, Instrument, Applications Analyzing & Testing

 Open the catalog to page 1
DIL 402 Expedis Classic-2

Dilatometry NETZSCH dilatometers yield precise information on the expansion or shrinkage during thermal treatment providing insights into the behavior of ceramics, glasses and building materials. Specifically the knowledge of binder burnout during the firing process, sintering behavior, and influence of additives in the sintering process is required when producing ceramic materials. Even the development of glazes, e.g., for porcelain products, demands precise knowledge of the dimensional changes of the products in contact during firing. Changes in the composition of glasses can be simply and...

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DIL 402 Expedis Classic-3

The Method for Determination of Dimensional Changes Displacement System Pushrod dilatometry is a method for determining dimensional changes versus temperature or time while the sample undergoes a controlled temperature program. The degree of expansion divided by the change in temperature is called the material’s coefficient of expansion (α). Sample Holder Furnace Pushrod coefficient of expansion initial sample length change in temperature change in length 1 Δl α = –– ( ––– ) L0 ΔT For preparing a dilatometer measurement, a rod-shaped sample, typically several cm long, is inserted into a sample...

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DIL 402 Expedis Classic-4

User-Optimized Environment Major simplification begins with preparation of the measurement by using method-based test routines predefined by the operator. The MultiTouch feature places the sample into the optimum position using a unique, tail-like motion. The initial sample length is then automatically determined at a predefined contact force. Exchanging the furnace is simple and requires no detailed experience. Only a few clicks are needed to start the measurement. ALL-IN-ONE DESIGN DIL Expedis Classic is available as a single or dual/differential system. In both versions, the all-inone design...

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DIL 402 Expedis Classic-5

BEST SAMPLE CONDITIONS Defined atmosphere by gas-tight design and superior insulation are prerequisites for precise measurement results. Such measurement conditions are realized by the gastight design and integrated gas flow device. The gases can be directed through the measuring cell and sample compartment. In addition, insulation of the sample compartment reduces influences of temperature fluctuations on the measurement results.

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DIL 402 Expedis Classic-6

Dilatometry Redefined CONTROLLED CONTACT FORCE The controlled contact force allows the operator to measure small, delicate, fragile or foamed samples without risk of breakage and any non-reproducible deformation. The contact pressure over the entire measurement time is kept constant independent of the expansion or shrinkage of the sample. Sliding and rolling friction, stick-slip effects, etc. in the measurement system will now also be avoided.

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DIL 402 Expedis Classic-7

TEMPERATURE MEASUREMENT AT THE RIGHT SPOT In order to conveniently measure various sample lengths , the thermocouple is adjustable. A guiding rod accommodates the thermocouple to place it in the desired position without bending. NanoEye OBSERVES YOUR SAMPLE The new, pioneering NanoEye displacement system features perfect linearity and maximum resolution over the entire measuring range. The heart of the NanoEye is an optoelectronic sensor able to encode a position and convert it into a digital signal. Using a linear encoder has the advantage that resolution, accuracy and linearity remain stable...

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DIL 402 Expedis Classic-8

Proteus® Software Best Practice for Measurement and Evaluation The unique Proteus® dilatometer software offers everything a user could ever want and need: It runs smoothly, provides reliable results, and it is fast and efficient. It provides a large range of functions, but – at the same time – offers a clearly-arranged user interface. Additionally, it is intuitive and thus easy to learn. But … that’s not all. There are some more options inside which impress even the most experienced operators – particularly the Density Determination, the patented c-DTA®, Rate-Controlled-Sintering and the new,...

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DIL 402 Expedis Classic-9

Built-In Thermal Analysis Expertise The innovative Identify software extension for the identification and interpretation of DIL measurements includes several NETZSCH libraries with hundreds of entries from the ceramic, inorganic, metal, alloy, and polymer or organic fields. Additionally, user-specific libraries can be created. They can be shared with other users within a computer network. Identify allows the identification of unknown samples from the measured curve shape. This will also open up the opportunity to compare known samples against a variety of other samples, enabling one to make a...

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DIL 402 Expedis Classic-10

Performance and Applications High Accuracy Platinum measurement in comparison to literature values. Measurement conditions: heating rate 5 K/min, dynamic nitrogen atmosphere (20 ml/min). This plot exhibits the measurement (red curve) on a reference material made of platinum between room temperature and 990°C. The black curve corresponds to literature values. The deviation of the determined mean CTE value between 100°C and 950°C is less than 4E-08 1/K in comparison to literature data [1]. The software includes expansion data of common reference materials. For convenient comparison, these tables...

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DIL 402 Expedis Classic-11

Thermal Expansion Mismatch Poor glaze/body fit is the main cause of crazing (spider web pattern of cracks penetrating the glaze). This effect is caused by, e.g., thermal expansion mismatch which can be avoided by adjusting the thermal expansion behavior of the body and the glaze. This plot shows the expansion behavior of the glaze (red curve) compared to that of the body to which it should be applied. At 700°C – shortly before the glass transition temperature of the glaze at 718°C – the difference in expansion amounts to 0.02%. Softening of the glaze occurs at 822°C. The higher expansion of the...

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DIL 402 Expedis Classic-12

Applications Understanding of Sintering Behavior Porcelain is a ceramic material with variable composition mainly containing kaolinite, feldspar, and quartz. The formation of glass and mullite within the fired body at high temperatures (>1200°C) is responsible for the porcelain’s toughness, strength, and translucence. During heating of the porcelain green body, dehydration of the kaolinite occurs in the temperature range between 450°C and 570°C which leads to the formation of metakaolinite (peak at 467°C in the thermal expansion (blue curve), related to the peak at 517°C in the 1st derivative...

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