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Polymaster

Polymaster

Polymaster

Product catalog summary
Overview: The Polymaster™ by Neptune is designed to dilute, mix, and activate various polymers, including high-molecular-weight products. It features a patented Gatlin distribution head for optimal polymer activation and blending, offering simplicity, automation, and cost-effectiveness.
Key Features:
  • Patented Gatlin Mixer: Ensures maximum activation without being affected by water pressure fluctuations and eliminates the need for booster pumps.
  • Models support up to 189 lpm (50 gpm) with concentrations from 0.1% to 2.0%.
  • Available in single and post-dilution models with a compact, stainless-steel design.
  • Front panel controls for electrical, pump, and water flow management.
  • Automatic shutdown and alarm on water loss, with manual or automatic operation options.
  • Remote pump models available for flexible installation.
Gatlin Distribution Head: This component segments polymer into thin film platelets, maximizing exposure to dilution water for optimal activation. It operates without turbine blades, preventing damage to polymer chains.
Operation and Selection:
  1. Determine the required polymer amount and dilution ratio.
  2. Select the appropriate Polymaster model and pump combination based on application needs.
  3. Example provided for selecting a model based on specific polymer and water flow requirements.
Model Specifications:
  • Standard and remote models available with varying capacities and pressures.
  • Electronic metering pumps are used for automatic and manual models, with specific models listed for different capacities and pressures.
Flow Diagrams and Specifications:
  • Minimum water pressure: 1.7 bar; Maximum operating pressure: 6.9 bar.
  • Water and polymer control features include rotameters, solenoid valves, and pressure gauges.
  • Electrical controls include NEMA 4X enclosures and options for 115V or 220V power requirements.
Accessories:
  • Desiccant breather, drum suction wand, stainless-steel support stand, drum mixer, and calibration column kit available for enhanced functionality.
Contact Information: Neptune Chemical Pump Co., Inc., North Wales, PA, USA. Website: www.neptune1.com
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Catalog excerpts

Polymaster-2

Polymaster™ Neptune Polymaster™ dilutes, mixes and thoroughly activates emulsion, dispersion and solution polymers, including new high-molecular-weight products. Polymaster provides state-of-the-art polymer activation and blending through the use of the patented, motorized Gatlin distribution head. Polymaster is simple, automatic and economical, providing Features • Patented Gatlin Mixer better mixing and a higher degree of activation than similar – Provides maximum activation, with the degree of activation not affected by fluctuating water pressure machines, while being easier to operate and...

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Polymaster-3

Gatlin Distribution Head The patented, motorized Gatlin distribution head hydraulically segments polymer into ultra-thin film platelets, maximizing the polymer surface area exposed to dilution water, providing maximum activation. Degree of activation is not affected by fluctuating water pressures or dilution-water ratio changes. How It Works The Gatlin provides a rapid, high-energy initial introduction of polymer to water followed by gentle, low-shear mixing in a multi-stage static mixer. The rotating, slotted head operates at close tolerance to the inner wall of the mixing chamber. The clearance...

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Polymaster-4

Standard Models Selection Chart All Models Except Post Dilution Standard Automatic Units Standard Manual Units The following models may be specified with any electronic metering pump from the chart below. Note: only electronic metering pumps may be used with standard units. Motor-operated diaphragm pumps, gear pumps or progressing cavity pumps must be used with remote units (see chart on opposite page). The following models may be specified with any electronic metering pump from the chart below. Note: only electronic metering pumps may be used with standard units. Motor-operated diaphragm pumps,...

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Polymaster-5

Remote Models Selection Chart Remote Pump Automatic Units Remote Pump Manual Units The following models may be specified with any automatic electronic metering pump (see chart on opposite page) or with any motor-operated metering pump from the automatic pump selection chart below. These models may also be used with progressing cavity type pumps. The following models may be specified with any manual electronic metering pump (see chart on opposite page) Post Dilution Model PAD/PMD-3000R or with any motor operated metering pump from the manual pump selection chart below. These models may also be...

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Polymaster-6

Polymer Metering Pump Injection/Check Valve Gatlin Distribution Head Water Pressure Gauge Solenoid Valve 6 Dilution Water Adjusting Valve 7 Flowmeter 8 Water Differential Pressure Switch 9 Static Mixer and Viewing Cylinder Specifications Minimum water pressure required: 1.7 bar (25 psi) Maximum operating pressure: 6.9 bar (100 psi) Pressure drop across unit less than: 1.0 bar (15 psi) Turndown ratio: • Water • Polymer 5:1 2:1 on stroke length (most models) 10:1 on speed 20:1 total Water control includes: • • • • • Rotameter for flow indication and adjustment Solenoid valve for on/off control...

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Polymaster-7

Polymaster™ Accessories Desiccant breather mounts to 19 mm (3/4") or 51 mm (2") bung on 208-liter (55-gallon) drum, preventing moisture-laden air from contaminating polymer. Particularly useful in low-feed-rate applications. Model PB1 Drum suction wand assembly mounts to 19 mm (3/4") bung for convenient feeding from drums. Model PSW75 DRUM MIXER DESSICANT DRYER 19 mm (.75") NPT DRUM WAND 19 mm (.75") NPT BUNG HOLE Drum mixer mounts to 51 mm (2") bung, allowing occasional mixing of 55-gallon drums. Useful for re-mixing drums that have been stored or for mixing drums that are used in very low flow-rate...

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Polymaster-8

PSG Brands ABAQUE™ PERISTALTIC PUMPS MAAG PUMP SYSTEMS EXTRUSION PUMPS & SYSTEMS ALMATEC® AIR-OPERATED DOUBLE-DIAPHRAGM PUMPS AUTOMATIK PELLETIZING SYSTEMS BLACKMER® VANE PUMPS & COMPRESSORS FLUID DYNAMICS™ POLYMER BLENDING SYSTEMS GRISWOLD™ CENTRIFUGAL PUMPS MAAG FILTRATION PLASTIC MANUFACTURING & PROCESSING FILTRATION MAAG INDUSTRIAL PUMPS MOUVEX® ECCENTRIC DISC PUMPS, VANE PUMPS & COMPRESSORS NEPTUNE™ DIAPHRAGM (METERING) PUMPS, POLYMER SYSTEMS & MIXERS QUATTROFLOW™ QUATERNARY DIAPHRAGM PUMP TECHNOLOGY REDSCREW™ SCREW PUMPS SYSTEM ONE® CENTRIFUGAL PUMPS WILDEN® AIR-OPERATED DOUBLE-DIAPHRAGM...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.