
Introduction
The document discusses the importance of a reliable power backup system in industrial environments, highlighting the risks associated with sudden power outages, such as data loss and system damage. It introduces Neousys Technology's supercapacitor-based power backup module as a solution to these challenges.
Supercapacitor vs. Battery
Supercapacitors offer higher energy density and a wider operating temperature range compared to traditional batteries, making them more suitable for industrial applications. They have a longer lifespan and can withstand more charge-discharge cycles, providing a more durable and reliable power backup solution.
Neousys PB Series
The Neousys PB Series is an industrial-grade power backup module that uses supercapacitors and patented CAP energy management technology. It operates in extreme temperatures and offers a lifespan of up to 10 years or 500,000 cycles. The series includes various operating modes for different applications, such as Normal Backup, Ignition Control, and Ignition Relay modes.
Patented CAP Energy Management Technology
This technology incorporates a microprocessor with supercapacitors to monitor energy levels and initiate a soft shutdown during power loss, preventing data loss. It offers features like real-time energy monitoring, voltage protection, and shutdown control.
Applications
The PB-9250J model is highlighted for its use in automated vehicle inspection systems and railway applications, ensuring secure shutdowns and uninterrupted power supply in harsh environments.
Selection Guide
The document provides a detailed comparison of different models in the PB series, including specifications like capacity, input/output voltage, operating temperature, and compliance with environmental and safety standards.
A Cure for Sudden Loss of Power Industrial-grade intelligent supercapacitor-based power backup module
Open the catalog to page 1Why Supercapacitor UPS for Industrial System? Hidden Risks of Power Outages Are More Than You Think When the operator is not on duty, abruptly cutting off the main power supply to the machine equipment instead of performing a proper shutdown can lead to potential damage to the operating system or hard disk. Moreover, unexpected power disruptions can pose a serious threat. Unstable power supplies, particularly during peak summer power consumption periods, introduce an element of unpredictability. A sudden power outage without prior warning can result in data loss, system damage, downtime, and...
Open the catalog to page 2Battery vs. Supercapacitor In industrial environments, to ensure 24/7 operation or data safety, you need a steady power source for consistent operations. However, deploying a UPS in an industrial environment is a tremendous challenge due to high operating temperatures. With traditional battery-powered UPS that provides additional operation time after power loss, the high ambient temperature (reaching up to 50°C or higher) will cause traditional batteries to degrade over time, energy storage capacity and reliability wise. Another issue faced by the traditional UPS is that it cannot initiate a...
Open the catalog to page 3Intelligent Supercapacitor-based Power Backup Module Neousys PB Series, an industrial-grade intelligent supercapacitor-based power backup module boasting a robust capacity of up to 9250 watt-seconds, excels in extreme environments ranging from -40°C to 70°C. It offers an impressive lifespan of up to 10 years or 500,000 charge-discharge cycles. By integrating supercapacitor and patented CAP energy management technology, the PB series outperforms other types in capacitance, and serves as a bridge between electrolytic capacitors and rechargeable batteries. Its rapid charging and discharging capabilities...
Open the catalog to page 4Patented CAP Energy Management Technology To design and create a reliable supercapacitor-based power backup system requires fundamental techniques such as charge/ discharge control, active load balance and DC/ DC regulation. But the real challenge is how to get the most out of the capacitor energy while ensuring the system shuts down safely during the blackout. At Neousys Technology, our patent (R.O.C. Patent No. I598820) incorporates a microprocessor with supercapacitor and charge/ discharge controller. The proprietary firmware embedded in the MCU not only monitors energy level continuously,...
Open the catalog to page 5Semi-conductor and Automated Inspection Systems An industrial machine's PC is susceptible to damage during unforeseen power outages, posing a significant risk to expensive semiconductor manufacturing and inspection systems. To mitigate risks, consider implementing PB-9250J to ensure proper shutdown of the PC and safeguard the stored data in HDD/SSD. Automated Inspection Systems for Vehicles The undercarriage scan in automated vehicle inspection systems identifies and alerts faults without exposing personnel to potential harm. By incorporating the PB-9250J, you not only facilitate a secure shutdown...
Open the catalog to page 6Selection Guide Model Name Supercapacitor Configuration Expected lifespan Cycle life 500,000 charging/ discharging cycles Power Specification Input Voltage Input Connector 1x 3-pin pluggable terminal block (V+, GND, IGN_IN) Output Voltage Charge mode: DC_IN bypass(DC_OUT = DC_IN) Discharge mode: 12 or 24V Output Power 43-160 VDC 1x 3-pin pluggable terminal block (V+, GND) 24 VDC Output Connector 1x 3-pin pluggable terminal block (V+, GND, IGN_OUT) Maximum 120W output 1x 3-pin pluggable terminal block (V+, GND) 1x DB9 for 3-wire isolated RS232 1x 10-pin pluggable terminal block for - ATX mode PWR_BTN#...
Open the catalog to page 7Worldwide Office Neousys Technology Taipei Headquarter 15F., No.868-3, Zhongzheng Rd., Zhonghe Dist., New Taipei City, 23586, Taiwan Tel: +886-2-22236182 Fax: +886-2-22236183 E-mail: [email protected] Neousys Technology America, Inc. 55 E Hintz Rd. Wheeling, IL 60090, USA Tel: +1-847-656-3298 E-mail: [email protected] Neousys Technology China Co., Ltd. Room 431, Building 33, Guiping Road 680, Shanghai, 200233, China Tel: +86-2161155366 E-mail: [email protected] Copyright © 2024 Neousys Technology Inc. All rights reserved. All product specifications are subject to change without...
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