1. Catalogs
  2. NEO Monitors
  3. Continuous HF stack monitoring in Aluminium Plants

Continuous HF stack monitoring in Aluminium Plants

Continuous HF stack monitoring in Aluminium Plants

Continuous HF stack monitoring in Aluminium Plants

Product catalog summary
Application Note: Continuous HF Stack Monitoring in Aluminium Plants
Introduction: The aluminium smelting process emits harmful gases, including Hydrogen Fluoride (HF), which necessitates effective monitoring and control due to environmental and safety regulations.
Process Overview: Primary aluminium production involves the reduction of alumina in a molten cryolite bath. Aluminium Fluoride (AlF3) is added to lower the melting point, resulting in HF gas emissions. HF is typically removed using dry scrubbers, where it bonds with primary alumina and is collected for reuse in the electrolysis process.
Typical Process Data: HF concentration ranges from 200-400 mg/m3 at the scrubber inlet to less than 0.1 mg/m3 at the wet scrubber outlet. The process operates at temperatures between 100-150°C and atmospheric pressure, with an optical path length of 1-6 meters.
Motivation for Monitoring: Accurate HF measurement is crucial for reducing emissions, complying with regulations, ensuring worker safety, monitoring AlF3 injection, optimizing scrubber performance, and detecting faulty process conditions.
Solution: The LaserGasTM II SP HF monitor is recommended for its high reliability, low maintenance, and HF-specific measurement capabilities. It offers high sensitivity, factory calibration, and is TÜV and MCERTS certified.
Benefits: Key benefits include in-situ measurement, high sensitivity, fast response time, low maintenance, and applicability in high dust concentrations. The monitor is also ATEX/CSA certified and suitable for SIL1 systems.
See more

Catalog excerpts

Continuous HF stack monitoring in Aluminium Plants-1

Application Note All Rights Reserved, Copyright © May 2016, NEO Monitors AS Continuous HF stack monitoring in Aluminium Plants Emissions from the Aluminium smelting process contains harmful gases for the environment, one of these gases is Hydrogen Fluoride (HF). The aluminium smelting process generates large amounts of HF gas, the majority of this gas is captured and treated in wet or dry scrubbers. NEO Monitors LaserGas TM II SP HF monitor is an excellent instrument for process and emission control, because of its low detection limit of HF gas, short response time and low maintenance requirements. HF emission is subject to increasingly stringent national and regional regulations, due to the demand for toxic gas measurement in the environment along with the emphasis on safety. PROCESS: Primary Aluminium is produced by reduction of Alumina by electrolysis in a molten bath of Cryolite. Aluminium Fluoride (AlF3) is one of the additives used to reduce the melting point, and the addition of AlF3 results in gaseous Hydrogen Fluoride (HF). A dry scrubber is typically used to remove HF from the off gas by mixing it with fresh (primary) Alumina. The gaseous HF bonds to the primary Alumina and the HF enriched Alumina is gathered in a bag filter system and transported to the process to be used in the electrolysis process. TYPICAL PROCESS DATA HF concentration: 200-400 mg/m3 (scrubber inlet), 0-1 mg/m3 (dry scrubber outlet/ stack), <0.1 mg/m3 (wet scrubber outlet/ stack) Temperature: 100-150 °C Pressure: atmospheric Optical Path Length: 1-6 meter Fig 1: HF measuring points in a typical aluminium plant. HF is commonly measured at the inlet (2) and outlet(1) of the scrubber system. NEO Monitors as • A subsidiary of Norsk Elektro Optikk • Prost Stabels vei 22 • N-2019 Skedsmokorset, Norway Phone +47 67 97 47 00 • www.neomonit

 Open the catalog to page 1
Continuous HF stack monitoring in Aluminium Plants-2

The accurate measurement of HF gas is of great importance for all aluminium plant operators due to the following reasons: The solution is LaserGasTM II SP HF monitor. With the high reliability and low maintenance requirements, it is the preferred solution to monitor HF emissions. The monitor is tailor made for the relevant process and it is HF specific, i.e. no interference from other gases With its high sensitivity LaserGasTM II is the best in-situ monitor for measuring low concentration of HF. LaserGasTM II SP HF is factory calibrated. No field calibration necessary and internal span check...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.